Lincoln Electric SVM149-A service manual Control Board Removal and Replacement

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F-31

TROUBLESHOOTING & REPAIR

F-31

CONTROL BOARD REMOVAL AND REPLACEMENT

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.

DESCRIPTION

The following procedure will aid the technician in removing the control board for maintenance or replacement.

MATERIALS NEEDED

Crescent Wrench

Small Flathead Screwdriver 7mm Nut Driver

6mm Nut Driver 4mm Allen Wrench 2.5mm Allen Wrench Needle Nose Pliers

PRO-CUT 25

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Contents PRO-CUT Safety Cylinder may explode if damaged Précautions DE Sûreté SafetyMaster Table of Contents for ALL Sections PRO-CUT Installation Section Table of ContentsTechnical Specifications PRO-CUT 25 K1756-1 InstallationSelect Proper Location Safety Precautions Electric Shock can KillHigh Frequency Interference Protection Input Electrical ConnectionsGAS Input Connections Torch Output ConnectionsPRO-CUT Table of Contents Operation Section Preheat Temperature for Plasma Cutting Safety PrecautionsOperation DescriptionUser Responsibility Operational Features and ControlsDesign Features Advantages Consumable Life Cutting CapabilityLimitations Controls and SettingsPilot ARC Discussion Apparently wrong, reset the machine by turningGeneral In All Cases Procedure RecommendationsPRO-CUT Accessories General Options Accessories Maintenance Electric Shock can kill Routine MaintenancePRO CUT PRO-CUT Table of Contents Theory of Operation Section Input Line VOLTAGE, and Auxiliary Transformer Theory of OperationGeneral Description Figure E.3 Precharge and Protection Precharge and ProtectionReturn Return to Section TOC Main TransformerFigure E.5 Plasma Output Section and Torch Figure E.6 Control Board Control BoardAccidental Operation Protection Safety PARTS-IN-PLACE ProtectionProtection Circuits Insulated Gate Bipolar Transistor Igbt Operation Table of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board Troubleshooting Procedures Output Problems Function Problems See the Operation section Troubleshooting & Repair LED Function Problems Description Input Filter Capacitor Discharge ProcedureRight Side of Machine Discharge ProcedureMain Inverter Board Resistance Test Right Side of Machine IGBT’s D2 D1 D11 D10 PRO-CUT Input Board Voltage Test Test Points Fan PRO-CUT Main Inverter Board Voltage Test P2 P1 P2 P1 PRO-CUT Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test PRO-CUT AIR/GAS Solenoid Test AIR/GAS Solenoid Test Control Board Removal and Replacement Small Red Cap Screws Over tighten Input Board Removal and Replacement Input Board Input Board Removal & Replacement PRO-CUT Main Inverter Board Removal and Replacement Main Board Main Inverter Board Removal & Replacement PRO-CUT Switch Removal and Replacement PRO FAN Removal and Replacement Fan Do Not Over tighten Machine Input and Output Retest After RepairTable of Contents Electrical Diagrams Section Electrical DiagramsInput Voltage Board Pressure SCHEMATIC- Control Printed Circuit Board Sheet Electrical Diagrams Electrical Diagrams PC Board Assembly Main Inverter Board PC Board Assembly Input Board Cutting Current Path SVM Error Reporting Form