Lincoln Electric SVM149-A service manual Torch Continuity and Solenoid Test

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F-26

TROUBLESHOOTING & REPAIR

F-26

 

 

 

TORCH CONTINUITY AND SOLENOID TEST (continued)

FIGURE F.10

LEAD 2 (NZL)

WRK

LEAD 3 (EL)

Plug J1

Harness

Plug

Electrode is

insulated from Brass Body

Section TOC

Master TOC

Electrode Lead

EL (3)

Connector

3

Blue Leads

4

outside

 

 

Torch Solenoid flex tubes

 

Vent Tube

center

 

NZL (2)

White & Black Pairs

 

path / air

tube

 

 

 

Pilot

 

 

 

 

 

 

Air Hose

crimp

 

 

 

fitting

 

 

1

 

 

 

 

2

Red Leads

 

BODY

(nozzle)

 

ELECTRODE

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TEST PROCEDURE

1.Remove input power to the PRO-CUT 25 machine.

2.Remove carrying handle using a 4mm allen wrench.

3.Using a crescent wrench, carefully remove the plastic nut from around the pressure regulator located on the top of the machine.

4.Using a 7mm nut driver, remove the case wraparound.

5.Perform the Capacitor Discharge

Procedure.

6.Remove Plug J1, Lead #2, and Lead #3 from the Main Inverter Board. See Figure F.10

N.O.

Torch Trigger

7.Using the ohmmeter, check the torch resistances per Table F.1.

8.If any of the resistance checks are not cor- rect, the torch assembly may be faulty. Repair or replace.

9.With connector J1 disconnected from the P.C. Board carefully apply the 12 VDC supply

to the electrode solenoid. (positive to Plug J1 Pin #4 and Negative to Pin #3). The elec- trode solenoid should activate. Listen for the solenoid action in the torch handle. If the solenoid does not activate, it may be faulty. Replace. See Figures F.10 & F.11.

PRO-CUT 25

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Contents PRO-CUT Safety Cylinder may explode if damaged Safety Précautions DE SûretéMaster Table of Contents for ALL Sections PRO-CUT Table of Contents Installation SectionInstallation Technical Specifications PRO-CUT 25 K1756-1Safety Precautions Electric Shock can Kill Select Proper LocationHigh Frequency Interference Protection Input Electrical ConnectionsGAS Input Connections Output Connections TorchPRO-CUT Table of Contents Operation Section Safety Precautions Preheat Temperature for Plasma CuttingOperation DescriptionOperational Features and Controls Design Features AdvantagesUser Responsibility Cutting Capability Consumable LifeControls and Settings LimitationsApparently wrong, reset the machine by turning Pilot ARC DiscussionProcedure Recommendations General In All CasesPRO-CUT Accessories General Options Accessories Maintenance Routine Maintenance Electric Shock can killPRO CUT PRO-CUT Table of Contents Theory of Operation Section Theory of Operation General DescriptionInput Line VOLTAGE, and Auxiliary Transformer Precharge and Protection Figure E.3 Precharge and ProtectionMain Transformer Return Return to Section TOCFigure E.5 Plasma Output Section and Torch Control Board Figure E.6 Control BoardSafety PARTS-IN-PLACE Protection Protection CircuitsAccidental Operation Protection Insulated Gate Bipolar Transistor Igbt Operation Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Output Problems Function Problems See the Operation section Troubleshooting & Repair LED Function Problems Input Filter Capacitor Discharge Procedure DescriptionDischarge Procedure Right Side of MachineMain Inverter Board Resistance Test Right Side of Machine IGBT’s D2 D1 D11 D10 PRO-CUT Input Board Voltage Test Test Points Fan PRO-CUT Main Inverter Board Voltage Test P2 P1 P2 P1 PRO-CUT Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test PRO-CUT AIR/GAS Solenoid Test AIR/GAS Solenoid Test Control Board Removal and Replacement Small Red Cap Screws Over tighten Input Board Removal and Replacement Input Board Input Board Removal & Replacement PRO-CUT Main Inverter Board Removal and Replacement Main Board Main Inverter Board Removal & Replacement PRO-CUT Switch Removal and Replacement PRO FAN Removal and Replacement Fan Do Not Over tighten Retest After Repair Machine Input and OutputElectrical Diagrams Table of Contents Electrical Diagrams SectionInput Voltage Board Pressure SCHEMATIC- Control Printed Circuit Board Sheet Electrical Diagrams Electrical Diagrams PC Board Assembly Main Inverter Board PC Board Assembly Input Board Cutting Current Path SVM Error Reporting Form