Lincoln Electric SVM 117-A service manual Timer KIT K585-1

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C-6

ACCESSORIES

C-6

 

 

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TIMER KIT (K585-1)

The Timer Kit provides selectable 4-step trigger inter- lock, spot and stitch functions, and manual adjustment of burnback time. This kit installs easily using only a screwdriver. It replaces the blank upper panel on Case Front. It offers the following mode selections:

The Normal Welding mode provides welding power only while gun trigger is pressed.

The 4-Step Trigger mode eliminates the need to hold gun trigger while welding. It operates in 4 steps:

1.Close trigger and establish welding arc.

2.Release trigger and continue welding.

3.Re-close trigger near end of weld.

4.Release trigger again to stop welding.

The Spot Weld mode allows a single timed weld cycle each time the gun trigger is held closed. Duration is set with SPOT/STITCH ON TIME knob.

The Stitch Weld mode allows repeated timed weld cycles while gun trigger is held closed. Weld on- time is set with SPOT/STITCH ON TIME knob, and weld off time is set with STITCH OFF TIME knob.

The BURNBACK TIME knob is used to manually set arc power delay at the end of any above selected weld mode to prevent wire sticking in the weld. With the Timer Kit not installed, a preselected delay is automat- ically set by the machine.

TIMER KIT INSTALLATION (OPTIONAL K585-1)

WARNING

Remove all input power to the WIRE-MATIC 250 before proceeding.

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1.Verify that the following items have been included in the kit:

a.Timer Board and Panel Assembly.

b.Two sheet metal screws.

c.Wiring harness.

2.Turn the POWER SWITCH to OFF.

3.Disconnect AC input power to the machine.

4.Remove the Cover Plate Assembly from the front of the machine by removing the two screws which fasten it using a screwdriver, a 5/16" (8mm) nut dri- ver, or other suitable tool.

5.Reach through the exposed panel opening and attach the rectangular 8-pin plug connector on the Timer Kit wiring harness to the available mating receptacle connector on the upper left corner of the Control Board inside the machine.

a.Be sure that the latch on the connector is aligned with that on the Control Board and insert it until the latch engages.

b.Check that the remaining connector on the opposite end of the wiring harness is firmly attached to the mating connector on the PC Board on the Timer Kit panel, and that the latch is engaged.

6.Align the Timer Kit panel so you can carefully insert the printed circuit board and wiring harness through the opening in the front panel.

a.Make sure the wiring harness is not pinched between panels or between printed circuit board and front panel.

7.Fasten the Timer Kit assembly with either the two supplied screws or with the original screws to com- plete the installation.

WIRE-MATIC 250

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Contents Safety Depends on You WIRE-MATICARC Welding can be hazardous SafetyCylinder may explode if damaged Iii Electric and MAG- Netic FieldsSûreté Pour Soudage a L’Arc Précautions DE SûretéWIRE-MATIC Table of Contents Table of Contents Installation Type 750C Copper Duty Cycle Amps Volts at Rated AmpsCurrent Range Fuse SuperlagStacking Safety PrecautionsSelect Proper Location Input ConnectionsInput Power Connections and Ground Connections Fuse and Wire SizesConnect Shielding GAS Figure A.4 Input Air Supply Connections Reconnect ProcedureFigure A.5 Reconnect Diagram For 208/230/1/60 Machines Output Polarity Connection InstallationInstall the Work Clamp Connect Output Components GUN Liner and ContactGUN and Cable Installation Wire Size Conversion PartsWIRE-MATIC Operation WELDING, Cutting Safety InstructionsGeneral Description Recommended Processes and Equipment Design Features AdvantagesUnit Features Power Source FeaturesDuty Cycle Amps Volts Wire Feeder FeaturesMachine Capability LimitationsFigure B.1 Operator Controls Controls and SettingsLoading the Wire Reel Using the Wire Drive RollProcedure for Changing Drive Roll To mount 10 to 30 lb. spools 8 and 12 diameter Proper Wire FeedingFeeding Electrode Starting the Welder Setting Idle Roll PressureOperating Steps Making a Weld WIRE-MATIC Accessories K607-1 Spool GUN Adapter KIT OPTIONS/ACCESSORIESInstalling the K607-1 Spool GUN Adapter KIT Spool GUN Module Board InstallationReturn Return to Section TOC Spool GUN Connection BOX InstallationSpool GUN Preparation Spool GUN ConnectionMaking the Weld Making a Weld with the Spool GUN Adapter K607-1 InstalledTimer KIT K585-1 To Make Spot Plug Welds Steel Wire Sizes Part NumberAluminum Wire Sizes Drive Roll KitsMaintenance Perform the following daily Routine and Periodic MaintenanceMaintenance DROP-IN Reel Spindle and Clips Contact TIP and GAS Nozzle InstallationCable Cleaning Drive Rolls and Guide Tubes GUN Tubes and NozzlesFigure D.2 Liner maintenance Liner Removal ReplacementTo open up the handle GUN Handle DisassemblyDescription English Size Metric Size WIRE-MATIC Theory of Operation Transformer Input Line Voltage and MainFeedback Control Output RectificationFigure E.4 Constant Voltage Output Constant Voltage OutputFeedback Wire Drive MotorThermal Protection Figure E.6 SCR Operation SCR OperationWIRE-MATIC Troubleshooting & Repair Recommended Course of Action HOW to USE Troubleshooting GuideBoard can be dam- aged by static electricity PC Board Troubleshooting ProceduresElectric Shock can kill Main Transformer Rectifier Assembly Test To Section TOC Perform the SCR Rectifier Perform the Wire Drive Motor Trolyte in these capacitors is Liquid elecPerform the Output Rectifier Materials Needed Main Transformer TestTest Description ON/OFF Power Switch will be hot during these tests Main Transformer Test Test ProcedureMain Transformer Test Static SCR Rectifier Assembly Test Leads Figure F.4 SCR 1 Test Points Active SCR Rectifier Assembly Test Leads SCR connections Figure F.7 SCR Tester CircuitWire Drive Motor and Tachometer Feedback Test Wire Drive Motor and Tachometer Feedback Test Test Procedure Test for Feedback Voltage to the Control Board Test for Supply Voltage to TachometerNormal Open Circuit Voltage Waveform Scope SettingsTypical Output Voltage Waveform Machine Loaded Machine Loaded to 250 Amps AT 26 VDC Scope SettingsMachine Loaded to 220 Amps AT 22 VDC Scope Settings Troubleshooting & Repair Typical SCR Gate Voltage Waveform Materials Needed Control PC Board Removal and ReplacementRemoval and Replacement Procedure Removal and REPLACE- Ment Procedure Wire Drive Assembly Removal and Replacement Figure F.11 Wire Drive Assembly Removal Wire Drive Assembly Removal and Replacement ProcedureSCR Output Rectifier Removal & Replacement Disconnection Heat Sink Lead Right side heat sink See Figure F.14Capacitor Bank Removal and Replacement Components Bank Removal ReplacementMain Transformer Removal and Replacement Power Switch FAN Motor and FAN Removal and Replacement Figure F.16 Fan Motor and Fan Removal Components FAN Motor and FAN Removal and Replacement ProcedureTroubleshooting & Repair 230/60 375 Wire Speed RangeOpen Circuit Voltage Input Volts/HertzWIRE-MATIC Table of Contents Electrical Diagrams Section WIRE-MATIC Electrical Diagrams Spool GUN Option Wiring Diagram 208/230 Code To Section Available from Lincoln Control PC Board G2332 Layout