Lincoln Electric SVM 117-A Making a Weld with the Spool GUN Adapter K607-1 Installed

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C-5

ACCESSORIES

C-5

 

 

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MAKING A WELD WITH THE SPOOL GUN ADAPTER (K607-1) INSTALLED

The toggle switch on the front of the spool gun adapter box permits quick transfer when you want to switch between using the WIRE-MATIC 250 Feeder Gun and the connected Spool Gun when the electrodes are at the same polarity.

CAUTION

In either transfer switch position, closing the gun trigger will cause the electrode of both guns to be electrically energized, or "HOT." Be sure the unused gun is positioned so the electrode or the tip will not contact metal case or other metal com- mon to the work.

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When the transfer switch is in the Feeder Gun position:

a.The Spool Gun trigger, wire feed, and gas out- put are disabled.

b.Closing the Feeder Gun trigger Starts Feeder Gun welding and makes the Feeder Gun and the Spool Gun electrodes electrically "HOT."

When the transfer switch is in the Spool Gun position:

a.The Feeder Gun, wire feed, and gas output are disabled.

b.Closing the Spool Gun trigger makes both the Feeder Gun and Spool Gun electrodes electri- cally "HOT" and activates Spool Gun gas out- put.

MAKING THE WELD:

1.Set the transfer switch in the SPOOL GUN posi- tion.

2.Turn input power ON by setting the POWER SWITCH in the ON position.

3.Adjust the VOLTAGE CONTROL KNOB to increase or decrease your welding Voltage.

4.Adjusting the Wire Speed Control will increase or decrease the Spool Gun Wire Feed Speed. This represents the set speed for the K469 Spool Gun and the maximum set speed for the K487 Spool Gun with the remote control in gun handle at max- imum.

The remote control turned to minimum will give approximately 50% of the maximum set WFS.

NOTE: The WIRE-MATIC 250 speed calibrated dial markings are not accurate when used for setting the Spool Gun speed.

The following procedure settings can be used as initial settings for making test welds to determine final set- tings:

Wire Diameter

Wire Feed

Arc Voltage

 

Speed Setting

Setting

 

 

 

.030” (.8mm)

270

15 V

.035” (.9mm)

250

16 V

3/64” (1.2mm)

210

21 V

 

 

 

5.To return to normal WIRE-MATIC 250 welding, set the transfer switch to FEEDER GUN position and reset feeder gun weld procedure settings.

WIRE-MATIC 250

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Contents WIRE-MATIC Safety Depends on YouSafety ARC Welding can be hazardousCylinder may explode if damaged Electric and MAG- Netic Fields IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcWIRE-MATIC Table of Contents Table of Contents Installation Fuse Superlag Duty Cycle Amps Volts at Rated AmpsCurrent Range Type 750C CopperInput Connections Safety PrecautionsSelect Proper Location StackingFuse and Wire Sizes Input Power Connections and Ground ConnectionsConnect Shielding GAS Reconnect Procedure Figure A.4 Input Air Supply ConnectionsFigure A.5 Reconnect Diagram For 208/230/1/60 Machines Connect Output Components GUN Liner and Contact InstallationInstall the Work Clamp Output Polarity ConnectionWire Size Conversion Parts GUN and Cable InstallationWIRE-MATIC Operation General Description Safety InstructionsWELDING, Cutting Power Source Features Design Features AdvantagesUnit Features Recommended Processes and EquipmentLimitations Wire Feeder FeaturesMachine Capability Duty Cycle Amps VoltsControls and Settings Figure B.1 Operator ControlsProcedure for Changing Drive Roll Using the Wire Drive RollLoading the Wire Reel Feeding Electrode Proper Wire FeedingTo mount 10 to 30 lb. spools 8 and 12 diameter Operating Steps Setting Idle Roll PressureStarting the Welder Making a Weld WIRE-MATIC Accessories Installing the K607-1 Spool GUN Adapter KIT OPTIONS/ACCESSORIESK607-1 Spool GUN Adapter KIT Installation Spool GUN Module BoardSpool GUN Connection BOX Installation Return Return to Section TOCSpool GUN Connection Spool GUN PreparationMaking a Weld with the Spool GUN Adapter K607-1 Installed Making the WeldTimer KIT K585-1 Drive Roll Kits Steel Wire Sizes Part NumberAluminum Wire Sizes To Make Spot Plug WeldsMaintenance Routine and Periodic Maintenance Perform the following dailyMaintenance Drive Rolls and Guide Tubes GUN Tubes and Nozzles Contact TIP and GAS Nozzle InstallationCable Cleaning DROP-IN Reel Spindle and ClipsLiner Removal Replacement Figure D.2 Liner maintenanceGUN Handle Disassembly To open up the handleDescription English Size Metric Size WIRE-MATIC Theory of Operation Input Line Voltage and Main TransformerOutput Rectification Feedback ControlConstant Voltage Output Figure E.4 Constant Voltage OutputWire Drive Motor FeedbackThermal Protection SCR Operation Figure E.6 SCR OperationWIRE-MATIC Troubleshooting & Repair HOW to USE Troubleshooting Guide Recommended Course of ActionElectric Shock can kill PC Board Troubleshooting ProceduresBoard can be dam- aged by static electricity Main Transformer Rectifier Assembly Test To Section TOC Perform the SCR Rectifier Perform the Wire Drive Motor Liquid elec Trolyte in these capacitors isPerform the Output Rectifier Test Description Main Transformer TestMaterials Needed Main Transformer Test Test Procedure ON/OFF Power Switch will be hot during these testsMain Transformer Test Static SCR Rectifier Assembly Test Leads Figure F.4 SCR 1 Test Points Active SCR Rectifier Assembly Test Leads Figure F.7 SCR Tester Circuit SCR connectionsWire Drive Motor and Tachometer Feedback Test Wire Drive Motor and Tachometer Feedback Test Test Procedure Test for Supply Voltage to Tachometer Test for Feedback Voltage to the Control BoardScope Settings Normal Open Circuit Voltage WaveformMachine Loaded to 250 Amps AT 26 VDC Scope Settings Typical Output Voltage Waveform Machine LoadedMachine Loaded to 220 Amps AT 22 VDC Scope Settings Troubleshooting & Repair Typical SCR Gate Voltage Waveform Removal and Replacement Procedure Control PC Board Removal and ReplacementMaterials Needed Removal and REPLACE- Ment Procedure Wire Drive Assembly Removal and Replacement Wire Drive Assembly Removal and Replacement Procedure Figure F.11 Wire Drive Assembly RemovalSCR Output Rectifier Removal & Replacement Right side heat sink See Figure F.14 Disconnection Heat Sink LeadCapacitor Bank Removal and Replacement Bank Removal Replacement ComponentsMain Transformer Removal and Replacement Power Switch FAN Motor and FAN Removal and Replacement FAN Motor and FAN Removal and Replacement Procedure Figure F.16 Fan Motor and Fan Removal ComponentsTroubleshooting & Repair Input Volts/Hertz Wire Speed RangeOpen Circuit Voltage 230/60 375WIRE-MATIC Table of Contents Electrical Diagrams Section WIRE-MATIC Electrical Diagrams Spool GUN Option Wiring Diagram 208/230 Code To Section Available from Lincoln Control PC Board G2332 Layout