Lincoln Electric SVM 117-A service manual Bank Removal Replacement, Components

Page 87

F-34

TROUBLESHOOTING & REPAIR

F-34

 

 

TOC

TOC

CAPACITOR BANK REMOVAL AND REPLACEMENT (CONTINUED)

 

 

 

Section

Master

PROCEDURE

6. Remove the #204 lead from the pos-

 

 

itive buss bar.

See Figure F.15 for location of Capacitor

 

 

to

to

7.

Remove the shunt from the negative

Bank Removal and Replacement com-

Return

Return

 

capacitor bank buss bar using a 1/2"

ponents.

 

 

socket wrench with a universal tool

 

 

 

 

adapter.

 

 

 

 

 

 

 

 

a. Two people may be required to

 

 

 

 

remove the shunt. One person

 

 

 

 

may have to reach through from

 

 

 

 

the left side of the machine to

 

 

 

 

keep the bolt in position while

TOC

 

 

 

the other person loosens the

TOC

 

 

nut.

 

 

 

Section

Master

 

8. Remove the two screws holding the

 

 

capacitor bank to the floor of the

 

 

machine using a 5/16" nut driver.

to

to

 

 

 

Return

Return

 

9. Clear the leads and carefully

 

 

remove the capacitor bank assem-

 

 

bly from the machine.

 

 

FIGURE F.15 - Location of Capacitor

 

 

Bank Removal

and Replacement

TOC

 

Components.

 

TOC

1. Disconnect main input power to the

Section

Master

2.

Test that the capacitors are dis-

 

 

 

machine.

 

to

to

3.

charged using a volt ohmmeter.

Return

Return

Remove the

two transformer sec-

 

 

 

Polarity must be observed.

 

 

 

ondary leads (X2 and X3) for the

 

 

 

negative capacitor bank buss bar

 

 

 

using two 1/2" open end wrenches.

 

 

4. Remove the output choke lead and

 

 

 

the heavy lead extending from the

 

 

 

SCR Rectifier Assembly to the posi-

TOC

TOC

 

tive capacitor bank buss bar using a

 

1/2" open end wrench.

Section

Master

 

5. Remove lead #206 and the D1

 

 

 

 

 

diode lead from the negative capac-

to

to

 

itor bank buss bar using a slot head

 

screwdriver

and 3/8" open end

Return

Return

 

 

wrench.

 

 

 

 

 

 

 

 

 

WIRE-MATIC 250

Image 87
Contents Safety Depends on You WIRE-MATICARC Welding can be hazardous SafetyCylinder may explode if damaged Iii Electric and MAG- Netic FieldsSûreté Pour Soudage a L’Arc Précautions DE SûretéWIRE-MATIC Table of Contents Table of Contents Installation Type 750C Copper Duty Cycle Amps Volts at Rated AmpsCurrent Range Fuse SuperlagStacking Safety PrecautionsSelect Proper Location Input ConnectionsInput Power Connections and Ground Connections Fuse and Wire SizesConnect Shielding GAS Figure A.4 Input Air Supply Connections Reconnect ProcedureFigure A.5 Reconnect Diagram For 208/230/1/60 Machines Output Polarity Connection InstallationInstall the Work Clamp Connect Output Components GUN Liner and ContactGUN and Cable Installation Wire Size Conversion PartsWIRE-MATIC Operation Safety Instructions General DescriptionWELDING, Cutting Recommended Processes and Equipment Design Features AdvantagesUnit Features Power Source FeaturesDuty Cycle Amps Volts Wire Feeder FeaturesMachine Capability LimitationsFigure B.1 Operator Controls Controls and SettingsUsing the Wire Drive Roll Procedure for Changing Drive RollLoading the Wire Reel Proper Wire Feeding Feeding ElectrodeTo mount 10 to 30 lb. spools 8 and 12 diameter Setting Idle Roll Pressure Operating StepsStarting the Welder Making a Weld WIRE-MATIC Accessories OPTIONS/ACCESSORIES Installing the K607-1 Spool GUN Adapter KITK607-1 Spool GUN Adapter KIT Spool GUN Module Board InstallationReturn Return to Section TOC Spool GUN Connection BOX InstallationSpool GUN Preparation Spool GUN ConnectionMaking the Weld Making a Weld with the Spool GUN Adapter K607-1 InstalledTimer KIT K585-1 To Make Spot Plug Welds Steel Wire Sizes Part NumberAluminum Wire Sizes Drive Roll KitsMaintenance Perform the following daily Routine and Periodic MaintenanceMaintenance DROP-IN Reel Spindle and Clips Contact TIP and GAS Nozzle InstallationCable Cleaning Drive Rolls and Guide Tubes GUN Tubes and NozzlesFigure D.2 Liner maintenance Liner Removal ReplacementTo open up the handle GUN Handle DisassemblyDescription English Size Metric Size WIRE-MATIC Theory of Operation Transformer Input Line Voltage and MainFeedback Control Output RectificationFigure E.4 Constant Voltage Output Constant Voltage OutputFeedback Wire Drive MotorThermal Protection Figure E.6 SCR Operation SCR OperationWIRE-MATIC Troubleshooting & Repair Recommended Course of Action HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Electric Shock can killBoard can be dam- aged by static electricity Main Transformer Rectifier Assembly Test To Section TOC Perform the SCR Rectifier Perform the Wire Drive Motor Trolyte in these capacitors is Liquid elecPerform the Output Rectifier Main Transformer Test Test DescriptionMaterials Needed ON/OFF Power Switch will be hot during these tests Main Transformer Test Test ProcedureMain Transformer Test Static SCR Rectifier Assembly Test Leads Figure F.4 SCR 1 Test Points Active SCR Rectifier Assembly Test Leads SCR connections Figure F.7 SCR Tester CircuitWire Drive Motor and Tachometer Feedback Test Wire Drive Motor and Tachometer Feedback Test Test Procedure Test for Feedback Voltage to the Control Board Test for Supply Voltage to TachometerNormal Open Circuit Voltage Waveform Scope SettingsTypical Output Voltage Waveform Machine Loaded Machine Loaded to 250 Amps AT 26 VDC Scope SettingsMachine Loaded to 220 Amps AT 22 VDC Scope Settings Troubleshooting & Repair Typical SCR Gate Voltage Waveform Control PC Board Removal and Replacement Removal and Replacement ProcedureMaterials Needed Removal and REPLACE- Ment Procedure Wire Drive Assembly Removal and Replacement Figure F.11 Wire Drive Assembly Removal Wire Drive Assembly Removal and Replacement ProcedureSCR Output Rectifier Removal & Replacement Disconnection Heat Sink Lead Right side heat sink See Figure F.14Capacitor Bank Removal and Replacement Components Bank Removal ReplacementMain Transformer Removal and Replacement Power Switch FAN Motor and FAN Removal and Replacement Figure F.16 Fan Motor and Fan Removal Components FAN Motor and FAN Removal and Replacement ProcedureTroubleshooting & Repair 230/60 375 Wire Speed RangeOpen Circuit Voltage Input Volts/HertzWIRE-MATIC Table of Contents Electrical Diagrams Section WIRE-MATIC Electrical Diagrams Spool GUN Option Wiring Diagram 208/230 Code To Section Available from Lincoln Control PC Board G2332 Layout