Lincoln Electric SVM 117-A service manual Input Line Voltage and Main, Transformer

Page 46

E-1

THEORY OF OPERATION

E-1

 

 

to Section TOC

to Master TOC

 

INPUT LINE VOLTAGE AND MAIN TRANSFORMER

 

 

 

 

 

 

Return

Return

 

WIRE

GAS

 

 

 

 

SPEED

SOLENOID

 

 

 

 

 

 

 

WIRE

 

 

 

 

 

 

 

DRIVE

 

 

 

ARC

 

 

 

MOTOR

 

 

 

VOLTAGE

 

 

 

 

 

 

 

CONTROL BOARD

 

 

 

 

 

 

 

G

 

 

TACH

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

T

 

GUN TRIGGER AND THUMB SWITCH

 

 

LINE

MAIN

E

 

 

 

S

 

 

 

 

 

TRANSFORMER

 

 

 

 

 

SWITCH

I

 

 

FEEDBACK

 

 

 

 

G

 

 

 

 

 

 

N

 

 

 

TOC

 

 

 

A

 

 

 

TOC

 

 

L

 

 

 

 

RECONNECT

 

 

 

POSITIVE

 

 

 

 

 

Section

Master

 

 

 

 

 

 

 

 

 

 

TERMINAL

 

 

 

C

 

CHOKE

 

 

 

 

 

 

 

 

A

F

 

 

 

 

P

E

 

 

 

 

A

E

 

to

to

 

 

 

 

 

 

 

C

D

 

 

SCR

I

B

 

Return

Return

 

RECTIFIER

T

A

 

 

 

 

O

C

 

 

FAN

 

R

K

NEGATIVE

 

 

S

 

 

MOTORS

 

 

TERMINAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHUNT

 

Figure E.2 - Input Line Voltage and Main Transformer.

TOC

TOC

INPUT LINE VOLTAGE AND MAIN

 

 

Section

Master

TRANSFORMER

The desired single phase input power is connected to

to

to

the WIRE-MATIC 250 through a line switch located on

Return

Return

A reconnect panel allows the user to configure the

 

 

the front panel.

 

 

machine for the desired input voltage. This AC input

 

 

voltage is applied to the primary of the main trans-

 

 

former and to the thermostatically controlled fan

 

 

motors. The transformer changes the high voltage, low

 

 

current input power to a low voltage, high current out-

 

 

put. In addition, the main transformer also has an iso-

 

 

lated center tapped 30 VAC auxiliary winding that sup-

TOC

TOC

plies power to the Control Board for SCR gate drive

and gas solenoid operation. The weld power windings

 

 

Section

Master

connect to the Control Board as well as to the main

SCR Rectifier.

 

 

 

 

 

 

to

to

 

NOTE: Unshaded areas of Block Logic

 

Diagram are the subject of discussion

Return

Return

 

 

 

 

WIRE-MATIC 250

 

 

 

Image 46
Contents WIRE-MATIC Safety Depends on YouSafety ARC Welding can be hazardousCylinder may explode if damaged Electric and MAG- Netic Fields IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcWIRE-MATIC Table of Contents Table of Contents Installation Fuse Superlag Duty Cycle Amps Volts at Rated AmpsCurrent Range Type 750C CopperInput Connections Safety PrecautionsSelect Proper Location StackingFuse and Wire Sizes Input Power Connections and Ground ConnectionsConnect Shielding GAS Reconnect Procedure Figure A.4 Input Air Supply ConnectionsFigure A.5 Reconnect Diagram For 208/230/1/60 Machines Connect Output Components GUN Liner and Contact InstallationInstall the Work Clamp Output Polarity ConnectionWire Size Conversion Parts GUN and Cable InstallationWIRE-MATIC Operation General Description Safety InstructionsWELDING, Cutting Power Source Features Design Features AdvantagesUnit Features Recommended Processes and EquipmentLimitations Wire Feeder FeaturesMachine Capability Duty Cycle Amps VoltsControls and Settings Figure B.1 Operator ControlsProcedure for Changing Drive Roll Using the Wire Drive RollLoading the Wire Reel Feeding Electrode Proper Wire FeedingTo mount 10 to 30 lb. spools 8 and 12 diameter Operating Steps Setting Idle Roll PressureStarting the Welder Making a Weld WIRE-MATIC Accessories Installing the K607-1 Spool GUN Adapter KIT OPTIONS/ACCESSORIESK607-1 Spool GUN Adapter KIT Installation Spool GUN Module BoardSpool GUN Connection BOX Installation Return Return to Section TOCSpool GUN Connection Spool GUN PreparationMaking a Weld with the Spool GUN Adapter K607-1 Installed Making the WeldTimer KIT K585-1 Drive Roll Kits Steel Wire Sizes Part NumberAluminum Wire Sizes To Make Spot Plug WeldsMaintenance Routine and Periodic Maintenance Perform the following dailyMaintenance Drive Rolls and Guide Tubes GUN Tubes and Nozzles Contact TIP and GAS Nozzle InstallationCable Cleaning DROP-IN Reel Spindle and ClipsLiner Removal Replacement Figure D.2 Liner maintenanceGUN Handle Disassembly To open up the handleDescription English Size Metric Size WIRE-MATIC Theory of Operation Input Line Voltage and Main TransformerOutput Rectification Feedback ControlConstant Voltage Output Figure E.4 Constant Voltage OutputWire Drive Motor FeedbackThermal Protection SCR Operation Figure E.6 SCR OperationWIRE-MATIC Troubleshooting & Repair HOW to USE Troubleshooting Guide Recommended Course of ActionElectric Shock can kill PC Board Troubleshooting ProceduresBoard can be dam- aged by static electricity Main Transformer Rectifier Assembly Test To Section TOC Perform the SCR Rectifier Perform the Wire Drive Motor Liquid elec Trolyte in these capacitors isPerform the Output Rectifier Test Description Main Transformer TestMaterials Needed Main Transformer Test Test Procedure ON/OFF Power Switch will be hot during these testsMain Transformer Test Static SCR Rectifier Assembly Test Leads Figure F.4 SCR 1 Test Points Active SCR Rectifier Assembly Test Leads Figure F.7 SCR Tester Circuit SCR connectionsWire Drive Motor and Tachometer Feedback Test Wire Drive Motor and Tachometer Feedback Test Test Procedure Test for Supply Voltage to Tachometer Test for Feedback Voltage to the Control BoardScope Settings Normal Open Circuit Voltage WaveformMachine Loaded to 250 Amps AT 26 VDC Scope Settings Typical Output Voltage Waveform Machine LoadedMachine Loaded to 220 Amps AT 22 VDC Scope Settings Troubleshooting & Repair Typical SCR Gate Voltage Waveform Removal and Replacement Procedure Control PC Board Removal and ReplacementMaterials Needed Removal and REPLACE- Ment Procedure Wire Drive Assembly Removal and Replacement Wire Drive Assembly Removal and Replacement Procedure Figure F.11 Wire Drive Assembly RemovalSCR Output Rectifier Removal & Replacement Right side heat sink See Figure F.14 Disconnection Heat Sink LeadCapacitor Bank Removal and Replacement Bank Removal Replacement ComponentsMain Transformer Removal and Replacement Power Switch FAN Motor and FAN Removal and Replacement FAN Motor and FAN Removal and Replacement Procedure Figure F.16 Fan Motor and Fan Removal ComponentsTroubleshooting & Repair Input Volts/Hertz Wire Speed RangeOpen Circuit Voltage 230/60 375WIRE-MATIC Table of Contents Electrical Diagrams Section WIRE-MATIC Electrical Diagrams Spool GUN Option Wiring Diagram 208/230 Code To Section Available from Lincoln Control PC Board G2332 Layout