Lincoln Electric SVM 117-A service manual Figure F.7 SCR Tester Circuit, SCR connections

Page 71

 

 

F-18

TROUBLESHOOTING & REPAIR

F-18

 

 

 

 

 

 

 

 

 

 

TOC

TOC

 

ACTIVE SCR RECTIFIER ASSEMBLY TEST (CONTINUED)

 

 

 

 

 

Section

Master

 

7. Connect the Tester to the SCR 1 as

10. Close or keep closed switch SW-1.

 

 

 

 

 

 

 

 

shown in Figure F.7.

 

 

to

to

 

a. Connect Tester lead (A) to the

11. Close switch SW-2 for 2 seconds

 

 

and release and read meter.

 

Return

Return

 

 

 

anode.

 

 

 

 

 

 

 

 

 

 

b. Connect Tester lead (C) to the

a. If the voltage is 3 - 6 volts while

 

 

 

 

the switch is closed and after

 

 

 

 

cathode.

the switch is open, the SCR is

 

 

 

 

 

functioning.

 

c.Connect Tester lead (G) to the

 

gate.

b.

If the voltages is 3-6 volts only

 

 

 

when the switch is closed or

 

 

 

there is no voltage when the

TOC

TOC

 

switch is

closed, the SCR is

 

defective.

 

Section

Master

 

 

results of the test.

Repeat Battery Test

 

 

NOTE: Be sure battery is functioning

 

 

properly. A low battery can affect the

to

to

Procedure in Step 6 if needed.

Return

Return

12. Open switch SW-1.

 

 

 

 

13. Reconnect the Tester leads. See

 

 

Figure F.7.

 

 

 

a.

Connect Tester lead (A) to the

 

 

 

cathode.

 

 

 

b.

Connect Tester lead (C) to the

TOC

TOC

 

anode.

 

c.

Disconnect Test lead (G) from

Section

Master

 

the gate.

 

 

 

 

 

to

to

14. Close switch SW-1.

 

 

 

Return

Return

15. Read meter for zero voltage.

 

 

 

 

a.

If the voltage is zero, the SCR is

 

 

 

functioning.

 

FIGURE F.7 - SCR Tester Circuit and

b.

If the voltage is higher than

 

 

zero, the SCR is shorted.

 

SCR connections.

 

 

 

TOC

TOC

8.

Close switch SW-1.

16.

Perform the Active Test Procedure

NOTE: Switch SW-2 should be open.

 

outlined in Steps 5-13for SCR 2.

18.

Replace all Molex Plugs onto the

Sectionto

Masterto

 

a. If the voltage reading is higher

 

 

9.

Read meter for zero voltage.

17.

Replace all SCR assemblies that do

Return

Return

 

not pass the above tests.

 

than zero, the SCR is shorted.

 

Control Board and connect leads X2

 

 

 

 

 

 

 

 

 

and X3.

 

 

 

WIRE-MATIC 250

 

Image 71
Contents Safety Depends on You WIRE-MATICARC Welding can be hazardous SafetyCylinder may explode if damaged Iii Electric and MAG- Netic FieldsSûreté Pour Soudage a L’Arc Précautions DE SûretéWIRE-MATIC Table of Contents Table of Contents Installation Type 750C Copper Duty Cycle Amps Volts at Rated AmpsCurrent Range Fuse SuperlagStacking Safety PrecautionsSelect Proper Location Input ConnectionsInput Power Connections and Ground Connections Fuse and Wire SizesConnect Shielding GAS Figure A.4 Input Air Supply Connections Reconnect ProcedureFigure A.5 Reconnect Diagram For 208/230/1/60 Machines Output Polarity Connection InstallationInstall the Work Clamp Connect Output Components GUN Liner and ContactGUN and Cable Installation Wire Size Conversion PartsWIRE-MATIC Operation WELDING, Cutting Safety InstructionsGeneral Description Recommended Processes and Equipment Design Features AdvantagesUnit Features Power Source FeaturesDuty Cycle Amps Volts Wire Feeder FeaturesMachine Capability LimitationsFigure B.1 Operator Controls Controls and SettingsLoading the Wire Reel Using the Wire Drive RollProcedure for Changing Drive Roll To mount 10 to 30 lb. spools 8 and 12 diameter Proper Wire FeedingFeeding Electrode Starting the Welder Setting Idle Roll PressureOperating Steps Making a Weld WIRE-MATIC Accessories K607-1 Spool GUN Adapter KIT OPTIONS/ACCESSORIESInstalling the K607-1 Spool GUN Adapter KIT Spool GUN Module Board InstallationReturn Return to Section TOC Spool GUN Connection BOX InstallationSpool GUN Preparation Spool GUN ConnectionMaking the Weld Making a Weld with the Spool GUN Adapter K607-1 InstalledTimer KIT K585-1 To Make Spot Plug Welds Steel Wire Sizes Part NumberAluminum Wire Sizes Drive Roll KitsMaintenance Perform the following daily Routine and Periodic MaintenanceMaintenance DROP-IN Reel Spindle and Clips Contact TIP and GAS Nozzle InstallationCable Cleaning Drive Rolls and Guide Tubes GUN Tubes and NozzlesFigure D.2 Liner maintenance Liner Removal ReplacementTo open up the handle GUN Handle DisassemblyDescription English Size Metric Size WIRE-MATIC Theory of Operation Transformer Input Line Voltage and MainFeedback Control Output RectificationFigure E.4 Constant Voltage Output Constant Voltage OutputFeedback Wire Drive MotorThermal Protection Figure E.6 SCR Operation SCR OperationWIRE-MATIC Troubleshooting & Repair Recommended Course of Action HOW to USE Troubleshooting GuideBoard can be dam- aged by static electricity PC Board Troubleshooting ProceduresElectric Shock can kill Main Transformer Rectifier Assembly Test To Section TOC Perform the SCR Rectifier Perform the Wire Drive Motor Trolyte in these capacitors is Liquid elecPerform the Output Rectifier Materials Needed Main Transformer TestTest Description ON/OFF Power Switch will be hot during these tests Main Transformer Test Test ProcedureMain Transformer Test Static SCR Rectifier Assembly Test Leads Figure F.4 SCR 1 Test Points Active SCR Rectifier Assembly Test Leads SCR connections Figure F.7 SCR Tester CircuitWire Drive Motor and Tachometer Feedback Test Wire Drive Motor and Tachometer Feedback Test Test Procedure Test for Feedback Voltage to the Control Board Test for Supply Voltage to TachometerNormal Open Circuit Voltage Waveform Scope SettingsTypical Output Voltage Waveform Machine Loaded Machine Loaded to 250 Amps AT 26 VDC Scope SettingsMachine Loaded to 220 Amps AT 22 VDC Scope Settings Troubleshooting & Repair Typical SCR Gate Voltage Waveform Materials Needed Control PC Board Removal and ReplacementRemoval and Replacement Procedure Removal and REPLACE- Ment Procedure Wire Drive Assembly Removal and Replacement Figure F.11 Wire Drive Assembly Removal Wire Drive Assembly Removal and Replacement ProcedureSCR Output Rectifier Removal & Replacement Disconnection Heat Sink Lead Right side heat sink See Figure F.14Capacitor Bank Removal and Replacement Components Bank Removal ReplacementMain Transformer Removal and Replacement Power Switch FAN Motor and FAN Removal and Replacement Figure F.16 Fan Motor and Fan Removal Components FAN Motor and FAN Removal and Replacement ProcedureTroubleshooting & Repair 230/60 375 Wire Speed RangeOpen Circuit Voltage Input Volts/HertzWIRE-MATIC Table of Contents Electrical Diagrams Section WIRE-MATIC Electrical Diagrams Spool GUN Option Wiring Diagram 208/230 Code To Section Available from Lincoln Control PC Board G2332 Layout