Lincoln Electric IM700-D manual High Frequency Generators for TIG Applications, Remote Control

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INSTALLATION

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MUFFLER

Remove the plastic plug covering the muffler outlet tube. Using the clamp provided secure the extension to the outlet tube. This welder is supplied with an adjustable rain cap for the muffler. Install the rain cap using the clamp provided with the outlet facing away from the direction in which this unit will be transported. This will minimize the amount of water and debris which could enter the muffler during transportation.

SPARK ARRESTER

Some federal, state or local laws may require that gasoline or diesel engines be equipped with exhaust spark arresters when they are operated in certain loca- tions where unarrested sparks may present a fire haz- ard. The standard muffler included with this welder does not qualify as a spark arrester. When required by local regulations, a suitable spark arrester, such as the S24647 must be installed and properly maintained.

CAUTION

An incorrect arrester may lead to damage to the engine or adversely affect performance.

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HIGH FREQUENCY GENERATORS FOR TIG APPLICATIONS

The K799 Hi-Freq Unit and the K930-1 or -2 TIG Module are suitable for use with the Commander 300. The Commander 300 is equipped with the required R.F. bypass circuitry for the connection of high fre- quency generating equipment. The high frequency bypass network supplied with the K799 Hi-Freq Unit does NOT need to be installed into the Commander 300.

The Commander 300 and any high frequency generat- ing equipment must be properly grounded. See the K799 Hi-Freq Unit and the K930-1 or -2 TIG Module operating manuals for complete instructions on instal- lation, operation, and maintenance.

REMOTE CONTROL

OUTPUT

The Commander 300 is equipped with a 6-pin & 14-pin connector. The 6-pin connector is for connecting the K857 or K857-1 Remote Control (Optional) or in the case of TIG welding applications, with the foot or hand Amptrol. (K870 or K812 respectively).

The 14-pin connector is used to directly connect a wire feeder or TIG Module (K930-1 or -2) control cable.

NOTE: When using the 14-pin connector, if the wire feeder has a built in power source output control, do not connect anything to the 6-pin connector.

WELDING TERMINALS

The Commander is equipped with a toggle switch for selecting "hot" welding terminals when in the "WELD TERMINALS ON" position or "cold" welding terminals when in the "WELDING TERMINALS REMOTELY CONTROLLED" position.

COMMANDER 300

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Contents Commander Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section C Section DSection E Section FInstallation Safety PrecautionsLocation / Ventilation Lifting High Altitude OperationTowing Vehicle MountingPRE-OPERATION Engine Service Engine Cooling System Battery ConnectionOIL Fuel USE Diesel Fuel onlyRemote Control High Frequency Generators for TIG ApplicationsWelding Terminals Welding Range Open Circuit Voltage Auxiliary Power1 HEIGHT2 Width Depth WeightBore x Stroke Duty Cycle Welding Output Volts at Rated AmpsAuxiliary Power Receptacles Standby Power ConnectionsWelding Output Cables Machine GroundingPower Connection of Lincoln Electric Wire Feeders Connection of the LN-25 to the CommanderConnection of LN-7 or LN-8 to the Commander Connection of LN-15 to the COM- Mander Across-The-Arc ModelControl Cable Model Safety Instructions Design Features and AdvantagesOperation General DescriptionFor Auxiliary Power Other FeaturesK1585-1 Commander 300 Standard Model Welding CapabilityControls and Settings RUN- Stop SwitchStart Push Button Fuel Level Gauge and LightIdler Switch Engine Alternator Ammeter K1585Hour Meter Auxiliary Power Controls Engine Operation Starting the EngineStopping the Engine Welder Operation BREAK-IN PeriodTypical Fuel Consumption Stick WeldingTIG Welding Constant Current CC WeldingCommander 300 Settings When Using the K799 HI-FREQ Unit Table B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2ARC Gouging Electrode Current Range DiameterParalleling Auxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsAccessories Optional Field Installed AccessoriesRecommended Optional Equipment Maintenance Routine and Periodic MaintenanceEngine Maintenance Fuel Filters Cooling System Cooling Blower BeltNameplates / Warning Decals Maintenance Welder / Generator MaintenanceTable D.1 Engine Maintenance Components Make Part NumberTroubleshooting HOW to USE Troubleshooting GuideSymptoms Misadjustments Course of Action Possible AreasFunction Problems Output Problems Commander 300 Wiring Diagram for Codes 10871 and below DiagramsCommander 300 Wiring Diagram for Codes 10871 and Above Commander 300 Wiring Diagram for Codes 10950 Commander 300 Wiring Diagram for Codes 11200 and Above DIAGRAMSF-5 Connection DiagramCommander / K867 / K775 / LN-7 Connection Diagram Diagram CommanderDIAGRAMSF-7 DIAGRAMSF-8 Commander / K867 / LN-8 Connection Diagram DIAGRAMSF-10 DIAGRAMSF-11 Diagram S24787-6Diagram DIAGRAMSF-14 DIAGRAMSF-15 DIAGRAMSF-16 Dimension Print 24.79Commander Commander Precaucion Aviso DE