Lincoln Electric IM700-D manual Operation, Safety Instructions, General Description

Page 18

B-1

OPERATION

B-1

 

 

 

SAFETY INSTRUCTIONS

Read and understand this entire section before operat- ing your Commander 300.

WARNING

Do not attempt to use this equipment until you have thoroughly read all operating and mainte- nance manuals supplied with your machine. They include important safety precautions, detailed engine starting, operating and maintenance instructions and parts lists.

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts such as output terminals or internal wiring.

•Insulate yourself from the work and ground.

•Always wear dry insulating gloves.

------------------------------------------------------------------------

ENGINE EXHAUST can kill.

•Use in open, well ventilated areas or vent exhaust outside

•Do not stack anything near the

engine.

------------------------------------------------------------------------

MOVING PARTS can injure.

•Do not operate with doors open or guards off.

•Stop engine before servicing.

•Keep away from moving parts

------------------------------------------------------------------------

Diesel Fuel can cause fire.

• Stop engine while fueling.

• Do not smoke when fueling.

• Do not overfill tank, fuel expansion may cause overflow

Keep sparks and flame away from tank.

Do not leave unattended while fueling

Wipe up spilled fuel before starting engine.

DIESEL FUEL ONLY

------------------------------------------------------------------------

Only qualified personnel should operate this equip- ment.

ADDITIONAL SAFETY PRECAUTIONS

Always operate the welder with the hinged door closed and the side panels in place as these provide maxi- mum protection from moving parts and insure proper cooling air flow.

GENERAL DESCRIPTION

The Commander 300 is a diesel engine-driven welding power source. The machine uses a brush type alter- nating current generator for DC multi-purpose welding and for 120/240 VAC auxiliary standby power. The welding control system uses state of the art Chopper

Technology.

The generator has a single sealed bearing for mainte- nance free service. The rotor is a copper wound design with two slip rings and brushes. The stator is wound entirely with heavy gauge copper wire and insulated with NEMA class F insulation material. The stator is then impregnated with three layers of high quality var- nish. After the stator is assembled using tie bars, the entire assembly covered with an environmentally pro- tective coating. These measures insure trouble-free operation in the harshest environments.

The fuel tank is made from high density polyethylene and holds 25 gallons(94.6Liters) of diesel fuel. This will provide enough fuel to run for 18 hours at full load.

The Deutz F3L-1011F engine is equipped with a stan- dard, heavy duty, combination fuel filter/water separa- tor element.

RECOMMENDED APPLICATIONS

WELDER

The Commander 300 provides excellent constant current DC welding output for stick (SMAW) welding. The Commander 300 also provides excellent constant voltage DC welding out- put for MIG (GMAW) and Innershield (FCAW) welding.

GENERATOR

The Commander 300 provides smooth 120/240 VAC output for auxiliary power and emergency standby power.

DESIGN FEATURES AND ADVANTAGES

K1585-2 Commander 300 Deluxe Model Features

For Welding:

Excellent DC multi-purpose welding for stick, MIG, TIG, cored wire and arc gouging applications.

30 to 300 amps output in five slope controlled ranges for out-of position and pipe electrodes, one constant current output range for general purpose welding, one constant voltage range for MIG wire and cored wire welding and on 20-250 amp range for “Touch Start” TIG welding.

COMMANDER 300

Image 18
Contents Commander Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section E Section CSection D Section FInstallation Safety PrecautionsLocation / Ventilation Towing LiftingHigh Altitude Operation Vehicle MountingOIL PRE-OPERATION Engine ServiceEngine Cooling System Battery Connection Fuel USE Diesel Fuel onlyRemote Control High Frequency Generators for TIG ApplicationsWelding Terminals Bore x Stroke Welding Range Open Circuit Voltage Auxiliary Power1HEIGHT2 Width Depth Weight Duty Cycle Welding Output Volts at Rated AmpsWelding Output Cables Auxiliary Power ReceptaclesStandby Power Connections Machine GroundingPower Connection of Lincoln Electric Wire Feeders Connection of the LN-25 to the CommanderConnection of LN-7 or LN-8 to the Commander Connection of LN-15 to the COM- Mander Across-The-Arc ModelControl Cable Model Operation Safety InstructionsDesign Features and Advantages General DescriptionK1585-1 Commander 300 Standard Model For Auxiliary PowerOther Features Welding CapabilityStart Push Button Controls and SettingsRUN- Stop Switch Fuel Level Gauge and LightIdler Switch Engine Alternator Ammeter K1585Hour Meter Auxiliary Power Controls Engine Operation Starting the EngineStopping the Engine Typical Fuel Consumption Welder OperationBREAK-IN Period Stick WeldingTIG Welding Constant Current CC WeldingCommander 300 Settings When Using the K799 HI-FREQ Unit Table B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2ARC Gouging Electrode Current Range DiameterParalleling Auxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsAccessories Optional Field Installed AccessoriesRecommended Optional Equipment Maintenance Routine and Periodic MaintenanceEngine Maintenance Fuel Filters Cooling System Cooling Blower BeltNameplates / Warning Decals Maintenance Welder / Generator MaintenanceTable D.1 Engine Maintenance Components Make Part NumberTroubleshooting HOW to USE Troubleshooting GuideSymptoms Misadjustments Course of Action Possible AreasFunction Problems Output Problems Commander 300 Wiring Diagram for Codes 10871 and below DiagramsCommander 300 Wiring Diagram for Codes 10871 and Above Commander 300 Wiring Diagram for Codes 10950 Commander 300 Wiring Diagram for Codes 11200 and Above DIAGRAMSF-5 Connection DiagramCommander / K867 / K775 / LN-7 Connection Diagram Diagram CommanderDIAGRAMSF-7 DIAGRAMSF-8 Commander / K867 / LN-8 Connection Diagram DIAGRAMSF-10 DIAGRAMSF-11 Diagram S24787-6Diagram DIAGRAMSF-14 DIAGRAMSF-15 DIAGRAMSF-16 Dimension Print 24.79Commander Commander Precaucion Aviso DE