Lincoln Electric IM700-D manual Auxiliary Power Controls

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B-5

OPERATION

B-5

 

 

 

WELDER CONTROLS (Items 9 through 14 )

9. M WELD MODE & OUTPUT CONTROL

These two controls allow you to select between various welding output slopes and adjust the desired welding output. Refer to Table B.1 for a description of how these two controls work.

Table B.1 Weld Mode and Output Control

Application

M Weld Mode1

Output2

 

 

 

Sloped Output for

5 Range

 

Pipe Welding.

Settings

 

 

90, 150, 200,

 

 

250, 300 (Max.

Provides a fine

 

current on each

adjustment of

 

setting)

welding current

 

 

from

Touch Start TIG

1 Range setting

Min (1) to Max

Welding

20-200 Amps

(10) within each

 

 

 

range

Constant Current

1 Range setting

 

Output for

 

30-575 Amps

 

Fabrication and

 

 

 

General Purpose

 

 

Welding

 

 

 

 

 

Constant Voltage

1 Range setting

Provides Fine

Output for MIG

14 to 32 Volts

Voltage

Wire or CORED

 

Adjustment

WIRE Welding

 

 

 

 

 

Functions

1If the WELD MODE switch is positioned between settings the pre- vious setting is maintained until the switch is properly positioned on a setting.

2OUTPUT also controls O.C.V. while in the 5 sloped output ranges.

10. DIGITAL OUTPUT METERS

The digital output meters are located in the center of the control panel between the two large control knobs. The digital meters allow the output voltage (CV-WIRE mode) or current (CC-STICK, PIPE and TIG modes) to be set prior to welding using the OUTPUT control dial. During welding, the meter display the actual output voltage (VOLTS) and current (AMPS). A memory fea- ture holds the display of both meters on the seven sec- onds after welding is stopped. This allows the operator to read the actual current and voltage just prior to when welding was ceased. While the display is being held the left-most decimal point in each display will be flash- ing. The accuracy of the meters is + or - 3%.

11. WELDING TERMINALS SWITCH

The toggle switch on the control panel labeled “Weld Terminals On” and “Remotely Controlled”: is used to control the operation of the “solid state contactor” which allows for the selection of “Hot” or “Cold” welding terminals.

With the switch in the “Weld Terminals On” position the con- tactor is closed and the welding terminals are always “Hot”.

With the switch in the “Remotely Controlled” position the con- tactor operation is controlled by an Amptrol, Arc Start Switch or some other type of triggering device through the use of a control cable connected to the 14-pin MS connector.

When the triggering device is pressed the contactor is closed and the welding terminals are “Hot”.

When the triggering device is released the contactor is opened and the welding terminals are “Cold”.

NOTE: The new Chopper Technology control circuitry auto- matically senses when a remote output control pot is plugged into either amphenol. Therefore, there is no need for a local / remote switch.

12. 6 - PIN CONNECTOR

For attaching optional remote control equipment. When in the CC-STICK, PIPE, and CV-WIRE modes and when a remote control is connected to the Amphenol, the auto-sens- ing circuit automatically switches the OUTPUT control from control at the welder to remote control .

When using the TOUCH START TIG mode with a TIG Module connected, the OUTPUT control is used to set the maximum current range of the CURRENT CONTROL on the TIG Module.

13. WELD OUTPUT TERMINALS + AND -

These 1/2 - 13 studs with flange nuts provide welding con- nection points for the electrode and work cables. For posi- tive polarity welding the electrode cable connects to the “+” terminal and the work cable connects to this “-” terminal. For negative polarity welding the work cable connects to the “+” terminal and the electrode cable connects to this “-” terminal.

AUXILIARY POWER CONTROLS

(Items 14 - 17 )

14. 120/240VAC RECEPTACLE

This is a 120/240VAC (14-50R) receptacle that provides 240VAC or can be split for 120VAC single phase auxiliary power. This receptacle has a 50 amp rating. Refer to the AUXILIARY POWER RECEPTACLES section in the installa- tion chapter for further information about this receptacle. Also refer to the AUXILIARY POWER OPERATION section later in this chapter.

COMMANDER 300

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Contents Commander Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section E Section CSection D Section FSafety Precautions InstallationLocation / Ventilation Towing LiftingHigh Altitude Operation Vehicle MountingOIL PRE-OPERATION Engine ServiceEngine Cooling System Battery Connection Fuel USE Diesel Fuel onlyHigh Frequency Generators for TIG Applications Remote ControlWelding Terminals Bore x Stroke Welding Range Open Circuit Voltage Auxiliary Power1HEIGHT2 Width Depth Weight Duty Cycle Welding Output Volts at Rated AmpsWelding Output Cables Auxiliary Power ReceptaclesStandby Power Connections Machine GroundingPower Connection of the LN-25 to the Commander Connection of Lincoln Electric Wire FeedersConnection of LN-7 or LN-8 to the Commander Across-The-Arc Model Connection of LN-15 to the COM- ManderControl Cable Model Operation Safety InstructionsDesign Features and Advantages General DescriptionK1585-1 Commander 300 Standard Model For Auxiliary PowerOther Features Welding CapabilityStart Push Button Controls and SettingsRUN- Stop Switch Fuel Level Gauge and LightEngine Alternator Ammeter K1585 Idler SwitchHour Meter Auxiliary Power Controls Starting the Engine Engine OperationStopping the Engine Typical Fuel Consumption Welder OperationBREAK-IN Period Stick WeldingTIG Welding Constant Current CC WeldingCommander 300 Settings When Using the K799 HI-FREQ Unit Table B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2Electrode Current Range Diameter ARC GougingParalleling Auxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsAccessories Optional Field Installed AccessoriesRecommended Optional Equipment Routine and Periodic Maintenance MaintenanceEngine Maintenance Fuel Filters Cooling System Cooling Blower BeltNameplates / Warning Decals Maintenance Welder / Generator MaintenanceTable D.1 Engine Maintenance Components Make Part NumberTroubleshooting HOW to USE Troubleshooting GuideSymptoms Misadjustments Course of Action Possible AreasFunction Problems Output Problems Commander 300 Wiring Diagram for Codes 10871 and below DiagramsCommander 300 Wiring Diagram for Codes 10871 and Above Commander 300 Wiring Diagram for Codes 10950 Commander 300 Wiring Diagram for Codes 11200 and Above DIAGRAMSF-5 Connection DiagramCommander / K867 / K775 / LN-7 Connection Diagram Diagram CommanderDIAGRAMSF-7 DIAGRAMSF-8 Commander / K867 / LN-8 Connection Diagram DIAGRAMSF-10 DIAGRAMSF-11 Diagram S24787-6Diagram DIAGRAMSF-14 DIAGRAMSF-15 DIAGRAMSF-16 Dimension Print 24.79Commander Commander Precaucion Aviso DE