Lincoln Electric IM700-D manual Engine Alternator Ammeter K1585, Idler Switch, Hour Meter

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B-4

OPERATION

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4.ENGINE TEMPERATURE GAUGE (K1585-2 Std., K1585-1 Opt.) AND LIGHT

The gauge displays the engine oil temperature. The yellow temperature light remains off under normal operating temperatures. If the light turns on, the engine protection system will shut down the engine. Check for restrictions at the engine cooling air inlets and outlets (consult the engine Operator’s Manual). Check for loose or disconnected leads at the temperature sender located on the engine. Check engine cooling blower belt. Also, check to be sure that the welder loads are within the rating of the welder. The light will remain on when the engine has been shut down due to an over- temperature condition.

5.OIL PRESSURE GAUGE (K1585-2 Std., K1585-1 Opt.) AND LIGHT

The gauge displays the engine oil pressure when the engine is running. The yellow oil pressure light remains off with proper oil pressure. If the light turns on, the engine protection system will stop the engine. Check for proper oil level and add oil if necessary. Check for loose or disconnected leads at the oil pressure sender located on the engine. The light will go on and stay on when the RUN-STOP switch is switched to the “Run” position with engine not running.

6. ENGINE ALTERNATOR AMMETER (K1585-

2 Std., K1585-1 Opt.) AND LIGHT

The yellow engine alternator light is off when battery charging system is functioning normally. If light turns on, the engine protection system will shut down the engine. Check the engine cooling blower belt. Also, the alternator or the voltage regulator may not be operat- ing correctly. The light may also come on due to a faulty flashing circuit. The light will remain on when the engine has been shut down due to a fault in the alter- nator, regulator, or the cooling blower belt.

7. IDLER SWITCH

Has two positions as follows:

A) In the “High” position , the engine runs at the high idle speed controlled by the governor.

B)In the “Auto” / position, the idler oper- ates as follows:

a.When switched from “High” to “Auto” or after starting the engine, the engine will operate at full speed for approximately 12 seconds and then go to low idle speed.

b.When the electrode touches the work or power is drawn for lights or tools (approximately 100 Watts minimum) the engine accelerates and operates at full speed.

c. When welding ceases or the AC power load is turned off, a fixed time delay of approximately 12 seconds starts.

d. If the welding or AC power load is not restarted before the end of the time delay, the idler reduces the engine speed to low idle speed.

e. The engine will automatically return to high idle speed when the welding load or A.C. power load is reapplied.

Idler Operational exceptions

When the WELDING TERMINALS switch is in the “Welding Terminals Remotely Controlled” position the idler will operate as follows:

a. When the triggering device (Amptrol, Arc Start Switch, etc.) is pressed the engine will accelerate and operate at full speed provided a welding load is applied within approximately 15 seconds.

If the triggering device remains pressed but no weld- ing load is applied within approximately 15 seconds the engine will return to low idle speed.

If the triggering device is released or welding ceases the engine will return to low idle speed after approxi- mately 12 seconds.

8. HOUR METER

The hour meter displays the total time that the engine has been running. This meter is a useful indicator for scheduling preventive maintenance.

COMMANDER 300

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Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section D Section CSection E Section FInstallation Safety PrecautionsLocation / Ventilation High Altitude Operation LiftingTowing Vehicle MountingEngine Cooling System Battery Connection PRE-OPERATION Engine ServiceOIL Fuel USE Diesel Fuel onlyRemote Control High Frequency Generators for TIG ApplicationsWelding Terminals HEIGHT2 Width Depth Weight Welding Range Open Circuit Voltage Auxiliary Power1Bore x Stroke Duty Cycle Welding Output Volts at Rated AmpsStandby Power Connections Auxiliary Power ReceptaclesWelding Output Cables Machine GroundingPower Connection of Lincoln Electric Wire Feeders Connection of the LN-25 to the CommanderConnection of LN-7 or LN-8 to the Commander Connection of LN-15 to the COM- Mander Across-The-Arc ModelControl Cable Model Design Features and Advantages Safety InstructionsOperation General DescriptionOther Features For Auxiliary PowerK1585-1 Commander 300 Standard Model Welding CapabilityRUN- Stop Switch Controls and SettingsStart Push Button Fuel Level Gauge and LightIdler Switch Engine Alternator Ammeter K1585Hour Meter Auxiliary Power Controls Engine Operation Starting the EngineStopping the Engine BREAK-IN Period Welder OperationTypical Fuel Consumption Stick WeldingConstant Current CC Welding TIG WeldingTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 300 Settings When Using the K799 HI-FREQ UnitARC Gouging Electrode Current Range DiameterParalleling Simultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationOptional Field Installed Accessories AccessoriesRecommended Optional Equipment Maintenance Routine and Periodic MaintenanceEngine Maintenance Cooling System Cooling Blower Belt Fuel FiltersWelder / Generator Maintenance Nameplates / Warning Decals MaintenanceMake Part Number Table D.1 Engine Maintenance ComponentsHOW to USE Troubleshooting Guide TroubleshootingPossible Areas Symptoms Misadjustments Course of ActionFunction Problems Output Problems Diagrams Commander 300 Wiring Diagram for Codes 10871 and belowCommander 300 Wiring Diagram for Codes 10871 and Above Commander 300 Wiring Diagram for Codes 10950 Commander 300 Wiring Diagram for Codes 11200 and Above Connection Diagram DIAGRAMSF-5Diagram Commander Commander / K867 / K775 / LN-7 Connection DiagramDIAGRAMSF-7 DIAGRAMSF-8 Commander / K867 / LN-8 Connection Diagram DIAGRAMSF-10 DIAGRAMSF-11 S24787-6 DiagramDiagram DIAGRAMSF-14 DIAGRAMSF-15 DIAGRAMSF-16 24.79 Dimension PrintCommander Commander Precaucion Aviso DE