Lincoln Electric IM700-D manual ARC Gouging, Electrode Current Range Diameter, Paralleling

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B-10

OPERATION

B-10

 

 

 

WIRE FEED (CONSTANT VOLTAGE) WELDING

Connect a wire feeder to the Commander 300 and set welder controls according to the instructions listed earlier in this section.

The Commander 300 in the ”WIRE WELDING” position, permits it to be used with a broad range of flux cored wire (Innershield and Outershield) electrodes and solid wires for MIG welding (gas metal arc welding). Welding can be finely tuned using the “ARC CONTROL”.

Electrodes suitable for use are: NR-311, NS-3M, NR-207, NR-203 Ni 1%, NR-204-H.

Electrodes suitable for use are: 0S-70, 0S-71M.

Electrodes suitable for wires for MIG welding are: .035 (0.9 mm), .045 (1.1 mm) and .052 (1.3 mm), L-50 and L-56,

.035 (0.9 mm) and .045 (1.1 mm) Blue Max MIG 308 LS.

For any electrodes, including the above recommenda- tions, the procedures should be kept within the rating of the machine. For additional electrode information, see Lincoln publications N-675, GS-100 and GS-210.

ARC GOUGING

For optimal performance when arc gouging, set the Commander 300’s “WELD MODE” switch to the “CC - STICK” position, and the “ARC CONTROL” to 10.

Set the “OUTPUT” knob to adjust output current to the desired level for the gouging electrode being used according to the ratings in the following table:

* Maximum current setting is limited to the Commander

ELECTRODE

CURRENT RANGE

DIAMETER

(DC,electrode positive)

 

 

1/8”

60-90 Amps

5/32”

90-150 Amps

3/16”

200-250 Amps

1/4

300-375 Amps*

 

 

PARALLELING

When paralleling machines in order to combine their outputs, all units must be operated in th CC - STICK mode only. To achieve this turn the WELD MODE switch to the CC - STICK position. Operation in other modes may produce erratic outputs, and large output imbalances between the units.

300’s maximum of 375 Amps.

COMMANDER 300

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Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section F Section CSection D Section EInstallation Safety PrecautionsLocation / Ventilation Vehicle Mounting LiftingHigh Altitude Operation TowingFuel USE Diesel Fuel only PRE-OPERATION Engine ServiceEngine Cooling System Battery Connection OILRemote Control High Frequency Generators for TIG ApplicationsWelding Terminals Duty Cycle Welding Output Volts at Rated Amps Welding Range Open Circuit Voltage Auxiliary Power1HEIGHT2 Width Depth Weight Bore x StrokeMachine Grounding Auxiliary Power ReceptaclesStandby Power Connections Welding Output CablesPower Connection of Lincoln Electric Wire Feeders Connection of the LN-25 to the CommanderConnection of LN-7 or LN-8 to the Commander Connection of LN-15 to the COM- Mander Across-The-Arc ModelControl Cable Model General Description Safety InstructionsDesign Features and Advantages OperationWelding Capability For Auxiliary PowerOther Features K1585-1 Commander 300 Standard ModelFuel Level Gauge and Light Controls and SettingsRUN- Stop Switch Start Push ButtonIdler Switch Engine Alternator Ammeter K1585Hour Meter Auxiliary Power Controls Engine Operation Starting the EngineStopping the Engine Stick Welding Welder OperationBREAK-IN Period Typical Fuel ConsumptionConstant Current CC Welding TIG WeldingTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 300 Settings When Using the K799 HI-FREQ UnitARC Gouging Electrode Current Range DiameterParalleling Simultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationOptional Field Installed Accessories AccessoriesRecommended Optional Equipment Maintenance Routine and Periodic MaintenanceEngine Maintenance Cooling System Cooling Blower Belt Fuel FiltersWelder / Generator Maintenance Nameplates / Warning Decals MaintenanceMake Part Number Table D.1 Engine Maintenance ComponentsHOW to USE Troubleshooting Guide TroubleshootingPossible Areas Symptoms Misadjustments Course of ActionFunction Problems Output Problems Diagrams Commander 300 Wiring Diagram for Codes 10871 and belowCommander 300 Wiring Diagram for Codes 10871 and Above Commander 300 Wiring Diagram for Codes 10950 Commander 300 Wiring Diagram for Codes 11200 and Above Connection Diagram DIAGRAMSF-5Diagram Commander Commander / K867 / K775 / LN-7 Connection DiagramDIAGRAMSF-7 DIAGRAMSF-8 Commander / K867 / LN-8 Connection Diagram DIAGRAMSF-10 DIAGRAMSF-11 S24787-6 DiagramDiagram DIAGRAMSF-14 DIAGRAMSF-15 DIAGRAMSF-16 24.79 Dimension PrintCommander Commander Precaucion Aviso DE