Lincoln Electric IM700-D manual Auxiliary Power Operation

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B-11

OPERATION

B-11

 

 

 

AUXILIARY POWER OPERATION

Start the engine and set the IDLER control switch to the desired operating mode. Full power is available regardless of the welding control settings, if no welding current is being drawn.

The auxiliary power of the Commander consists of two 20Δ Amp-120VAC (5-20ΔR) duplex receptacles and one

50Amp-120/240 VAC (14-50R) receptacle. The 120/240VAC receptacle can be split for single phase

120VAC operation.

Δ15 Amps for codes below 10500.

The auxiliary power capacity is 10,000 watts of 60 Hz, single phase power. The auxiliary power capacity rat- ing in watts is equivalent to volt-amperes at unity power factor. The maximum permissible current of the 240 VAC output is 44 A. The 240 VAC output can be split to provide two separate 120 VAC outputs with a maximum permissible current of 44 A per output to two separate 120 VAC branch circuits. Output voltage is within ± 10% at all loads up to rated capacity.

NOTE: The 120/240V receptacle has two 120V out- puts of different phases and cannot be paralleled.

The auxiliary power receptacles should only be used with three wire grounded type plugs or approved dou- ble insulated tools with two wire plugs.

The current rating of any plug used with the system must be at least equal to the current capacity of the associated receptacle.

SIMULTANEOUS WELDING AND AUXIL- IARY POWER LOADS

It must be noted that the above auxiliary power ratings are with no welding load. Simultaneous welding and power loads are specified in table B.4. The permissi- ble currents shown assume that current is being drawn from either the 120 VAC or 240 VAC supply (not both at the same time).

TABLE B.4 Commander 300 Simultaneous Welding and Power

Loads

Welding

Output Range

Setting

Welding Output

Permissible

Power - Watts

(Unity Power

Permissible Auxiliary Current in Amperes

30-375

300

230

150

90

60

300A/32V

300A/32V

230A/30V

150A/29V

90A/27V

60A/25V

Factor)

400

400

3100

5650

7600

8500

@120 V ±10% *

3.3

3.3

26*

47**

63**

70**

@ 240 V ±10%

1.6

1.6

13

23.5

31.5

35

*Each duplex receptacle is limited to 20Δ amps.

**Not to exceed 44 A per 120 VAC branch circuit when splitting the 240 VAC output.

COMMANDER 300

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Contents Commander Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section C Section DSection E Section FSafety Precautions InstallationLocation / Ventilation Lifting High Altitude OperationTowing Vehicle MountingPRE-OPERATION Engine Service Engine Cooling System Battery ConnectionOIL Fuel USE Diesel Fuel onlyHigh Frequency Generators for TIG Applications Remote ControlWelding Terminals Welding Range Open Circuit Voltage Auxiliary Power1 HEIGHT2 Width Depth WeightBore x Stroke Duty Cycle Welding Output Volts at Rated AmpsAuxiliary Power Receptacles Standby Power ConnectionsWelding Output Cables Machine GroundingPower Connection of the LN-25 to the Commander Connection of Lincoln Electric Wire FeedersConnection of LN-7 or LN-8 to the Commander Across-The-Arc Model Connection of LN-15 to the COM- ManderControl Cable Model Safety Instructions Design Features and AdvantagesOperation General DescriptionFor Auxiliary Power Other FeaturesK1585-1 Commander 300 Standard Model Welding CapabilityControls and Settings RUN- Stop SwitchStart Push Button Fuel Level Gauge and LightEngine Alternator Ammeter K1585 Idler SwitchHour Meter Auxiliary Power Controls Starting the Engine Engine OperationStopping the Engine Welder Operation BREAK-IN PeriodTypical Fuel Consumption Stick WeldingTIG Welding Constant Current CC WeldingCommander 300 Settings When Using the K799 HI-FREQ Unit Table B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2Electrode Current Range Diameter ARC GougingParalleling Auxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsAccessories Optional Field Installed AccessoriesRecommended Optional Equipment Routine and Periodic Maintenance MaintenanceEngine Maintenance Fuel Filters Cooling System Cooling Blower BeltNameplates / Warning Decals Maintenance Welder / Generator MaintenanceTable D.1 Engine Maintenance Components Make Part NumberTroubleshooting HOW to USE Troubleshooting GuideSymptoms Misadjustments Course of Action Possible AreasFunction Problems Output Problems Commander 300 Wiring Diagram for Codes 10871 and below DiagramsCommander 300 Wiring Diagram for Codes 10871 and Above Commander 300 Wiring Diagram for Codes 10950 Commander 300 Wiring Diagram for Codes 11200 and Above DIAGRAMSF-5 Connection DiagramCommander / K867 / K775 / LN-7 Connection Diagram Diagram CommanderDIAGRAMSF-7 DIAGRAMSF-8 Commander / K867 / LN-8 Connection Diagram DIAGRAMSF-10 DIAGRAMSF-11 Diagram S24787-6Diagram DIAGRAMSF-14 DIAGRAMSF-15 DIAGRAMSF-16 Dimension Print 24.79Commander Commander Precaucion Aviso DE