Lincoln Electric IM658-A manual OPERATOR’S Manual

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Power Feed 10 Dual Wire Drives & Control BoxesIM658-A

Boom Mount or Bench Model

August, 2007

 

 

 

For use with: Power Feed 10 Dual Wire Drive - Boom Mount Code 10625, 10788

 

Power Feed 10 Dual Boom Package Code 10622 (Generic), 10623 (12’ Zipline), 10624 (16’ Zipline),

 

10785(Generic), 10786(12’ Zipline), 10787(16’ Zipline)

 

Power Feed 10 Dual Bench Model Code 10621, 10784

 

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR R E P A I R T H I S E Q U I P M E N T W I T H O U T R E A D I N G T H I S M A N U A L A N D T H E S A F E T Y PRECAUTIONS CONTAINED T H R O U G H O U T . A n d , m o s t importantly, think before you act and be careful.

OPERATOR’S MANUAL

Copyright © 2007 Lincoln Global Inc.

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents OPERATOR’S Manual Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Section F Section EP346 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Control Cable Mounting on Power SourceMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Changing the Wire Drive Ratio Wire Drive Gear Ratio High or LOW SpeedWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupLSB Figure A.4 Setting DIP Switches in the Wire DriveProcedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONMagnum 200 / 300 / 400 Guns General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementGmaw Shielding GAS Water Connections for Water Cooled GunsBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Recommended Processes and Equipment Product DescriptionDuty Cycle Control BOX OperationK1542-14 Head Select Panel K1542-13 Dual Procedure / Memory PanelCV/Gouge PanelStd Control BOX Panels -- ʻLARGEʼ Option PanelsK1542-6 M Panel K1542-11 MX2 PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWire Drive Settings -- External Wire Drive OperationWhen using 2 Step Logic When using 4 Step Logic With Crater Fill OFFElectrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentProcedure for Setting Angle of Feed Plate GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Status Light States Component Status LightsStatus Light States CONʼT Cored Electrode Wire Size Solid Steel ElectrodeAluminum Electrode Roll DH Drive 4-DrivenDescription and Installation of Optional Control BOX Panels Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-14 Head Select Panel Small Panel K1542-13 Dual Procedure Memory Panel Small PanelK1543, K1544 and K1545 Input Cable Assemblies K1548-1 Linc NET Receptacle KIT Input and Output Feeder Head Enclosure ProcedureK1504-1 Coil Adapter K162-1 Wire Spindle AdapterK435 Coil Adapter K363P READI-REEL AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K1536-1 Water Flow Sensor KIT K590-6 Water Connection KIT for Drive onlyK659-1 GAS Guard Regulator K1556-1 Light Duty Caster KITWire Drive Motor and Gearbox MaintenanceGun and Cable Maintenance Drive Rolls and Guide TubesHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Diagrams Control BOX Dimension Print Wire Feeder Bench Model Dimension Print DIAGRAMSF-4 Print Power Feed 10 Dual Precaucion Warnung

IM658-A specifications

The Lincoln Electric IM658-A is a highly specialized and versatile industrial welding machine designed to meet the demanding needs of modern fabrication industries. This robust machine stands out for its advanced features and innovative technologies, making it a preferred choice among professionals in various sectors, including manufacturing, automotive, and construction.

One of the notable features of the IM658-A is its extensive range of welding capabilities. It supports several welding processes such as MIG, TIG, and Stick welding. This multifunctionality allows users to tackle a diverse array of projects without the need for multiple machines, simplifying workflow and optimizing efficiency. The machine is engineered to handle various materials, including steel, stainless steel, and aluminum, providing versatility that is crucial for intricate fabrication tasks.

In terms of technology, the Lincoln Electric IM658-A incorporates advanced inverter technology which enhances its performance while minimizing energy consumption. This technology not only reduces the overall weight of the unit but also improves its power efficiency, making it an environmentally friendly choice. The inverter design also contributes to a more stable arc, providing better control and precision during welding processes.

Another significant characteristic of the IM658-A is its user-friendly interface, which boasts an intuitive control panel. This feature is particularly beneficial for operators of varying skill levels, allowing for quick adjustments to settings and ensuring optimal performance for different welding tasks. The digital display aids in easy monitoring of parameters, resulting in consistent weld quality.

Durability is a hallmark of the Lincoln Electric brand, and the IM658-A is no exception. Constructed with high-quality materials, the machine is built to withstand the rigors of industrial environments. Its robust design includes protective features that safeguard internal components from damage, ensuring longevity and reliability.

Moreover, the machine is designed with portability in mind, as it is relatively lightweight and includes ergonomic handles, facilitating easy transportation around job sites. This makes it an ideal choice for mobile welding applications where versatility and ease of movement are crucial.

In summary, the Lincoln Electric IM658-A combines advanced features with innovative technologies to deliver a welding solution that meets the rigorous demands of various industries. Its multifunctional capabilities, energy-efficient design, user-friendly interface, and durable build make it a standout option for professionals looking to enhance their welding operations.
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