Lincoln Electric IM658-A manual K1542-14 Head Select Panel, K1542-13 Dual Procedure / Memory Panel

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B-2

OPERATION

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The user adjusts WFS according to factors such as weld size, penetration requirements, heat input, etc. The power source then uses the WFS setting to adjust its output characteristics (output voltage, output cur- rent) according to pre-programmed settings contained in the power source. In constant current modes (arc gouging, stick, TIG) this control adjusts the output cur- rent, in amps. An LED lights to inform the user which function (WFS or amps) is active.This display can be either English or metric units. Further, this display can be set up to display either WFS or amps when using wire welding modes. (See SETTING DIP SWITCHES in the INSTALLATION section.)

The right knob is labeled VOLTS / TRIM. In constant voltage modes (synergic CV, standard CV) the control adjusts the welding voltage. In pulse synergic welding modes (pulse GMAW only) the user can change the Trim setting to adjust the arc length. It is adjustable from 0.50 to 1.50. A Trim setting of 1.00 means than no adjustments will be made to the preset arc lengths, and is optimum for most conditions. An LED lights to inform the user which function (volts or trim) is active.

Both displays indicate preset values, according to the weld mode selected, when not welding. Once weld- ing begins, they switch to displaying actual values. At that time, the indicator LEDs will flash to signify actual values are being displayed. The displays hold the actual values for 5 seconds after a weld is stopped. Turning a knob during the hold time shuts off the hold, and returns the meters to their preset values.

The allowable settings are determined by other sys- tem components. The WFS range, for instance, is dependent upon the gear range in the Wire Drive and on the welding programs in the Power Wave power source. The voltage and current are similarly limited by programs in the Power Wave.

CONTROL BOX PANELS - “SMALL” OPTIONAL PANELS

K1542-14 Head Select Panel:

This panel allows for the selection of the feed head to be used in a two feed head system. All selections are done with push buttons and indicator lights. To select the feed head to be used, simply press the desired feed head button (Head 1 or Head 2).

K1542-13 Dual Procedure / Memory Panel:

This panel provides three functions: Dual Procedure, Head Select and Memory. Dual Procedure provides for setting and manual selection of two procedures. Selection can be done at the panel, or through a dual procedure welding gun switch connected to the Wire Drive trigger receptacle. Head Select chooses the wire feed head that will be used. Selection can be done at the panel or simply by pulling the trigger of the gun to be used. Memory provides four independent storage locations for Control Box settings. Each of the four memory buttons will store a procedure for each feed head. All selections are done with push buttons and indicator lights. Dual Procedure can be used with- out making use of Memories; the opposite is also true.

To set Procedure A, hit the Procedure button until the A LED illuminates. Make all desired settings on the Control Box. Settings are automatically saved as changes are made. Do the same for procedure B. If using a gun switch to select procedures, hit the Procedure button until the Gun LED illuminates. When in the Gun mode is selected, either light A or B will be flashing. The flashing light identifies the Procedure, A or B, which is selected by a dual proce- dure gun switch. If no dual procedure switch is plugged in, the Procedure defaults to A. Settings are saved at power down.

To load a memory, make sure that the desired head is active and set all adjustments and functions on the Power Feed to the desired settings. To save the set- tings to Memory 1, simply hit the Save button (its red light will illuminate) and then hit the 1 button. The set- tings are now saved in Memory 1. The contents of Memory 1 will not change, even if the power is turned off, until the next time the Save key and the 1 key are hit in sequence.

Note: It is not required to load all 4 memories at once, nor is it necessary to load them in order. Memory can be loaded at any time, except when welding. Similarly, the Save key is not active while the gun trig- ger is pulled, or while welding.

POWER FEED 10 DUAL

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Contents OPERATOR’S Manual Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents P346 Series Section ESection F Installation Boom Mounting of Wire Drive Unit Safety PrecautionsMounting the Wire Drive Unit Control Cable Connections Mounting on Power SourceControl Cable Mounting the Control BOX Boom or Separated Bench ModelsElectrode Cable Connections Control Cable SpecificationsAvailable Cable Assemblies Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable ConnectionsRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupLSB Figure A.4 Setting DIP Switches in the Wire DriveGUN and Cable Assemblies with FAST-MATECONNECTION Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with Standard ConnectionMagnum 200 / 300 / 400 Guns General GUN Connection GuidelinesWater Connections for Water Cooled Guns Wire Spindle PlacementWire Feed Shut Down Circuit Optional Gmaw Shielding GASOptional Panels for Control BOX General Panel Installation GuidelinesBoom and Bench Conversions Control BOX Operation Product DescriptionRecommended Processes and Equipment Duty CycleK1542-14 Head Select Panel K1542-13 Dual Procedure / Memory PanelK1542-11 MX2 Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-6 M PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWhen using 4 Step Logic With Crater Fill OFF Wire Drive OperationWire Drive Settings -- External When using 2 Step LogicGear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsElectrode Polarity Figure B.1 GAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Procedure for Setting Angle of Feed PlateMaking a Weld Wire Reel ChangingWire Feed Overload Protection Status Light States Component Status LightsStatus Light States CONʼT Roll DH Drive 4-Driven Wire Size Solid Steel ElectrodeCored Electrode Aluminum ElectrodeDescription and Installation of Optional Control BOX Panels Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-14 Head Select Panel Small Panel K1542-13 Dual Procedure Memory Panel Small PanelK1543, K1544 and K1545 Input Cable Assemblies K1548-1 Linc NET Receptacle KIT Input and Output Feeder Head Enclosure ProcedureK363P READI-REEL Adapter K162-1 Wire Spindle AdapterK1504-1 Coil Adapter K435 Coil AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersConduit Adapters Dual Procedure Switch OptionsUsing Dual Procedure with FAST-MATE Guns K1556-1 Light Duty Caster KIT K590-6 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorDrive Rolls and Guide Tubes MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Diagrams Control BOX Dimension Print Wire Feeder Bench Model Dimension Print DIAGRAMSF-4 Print Power Feed 10 Dual Precaucion Warnung

IM658-A specifications

The Lincoln Electric IM658-A is a highly specialized and versatile industrial welding machine designed to meet the demanding needs of modern fabrication industries. This robust machine stands out for its advanced features and innovative technologies, making it a preferred choice among professionals in various sectors, including manufacturing, automotive, and construction.

One of the notable features of the IM658-A is its extensive range of welding capabilities. It supports several welding processes such as MIG, TIG, and Stick welding. This multifunctionality allows users to tackle a diverse array of projects without the need for multiple machines, simplifying workflow and optimizing efficiency. The machine is engineered to handle various materials, including steel, stainless steel, and aluminum, providing versatility that is crucial for intricate fabrication tasks.

In terms of technology, the Lincoln Electric IM658-A incorporates advanced inverter technology which enhances its performance while minimizing energy consumption. This technology not only reduces the overall weight of the unit but also improves its power efficiency, making it an environmentally friendly choice. The inverter design also contributes to a more stable arc, providing better control and precision during welding processes.

Another significant characteristic of the IM658-A is its user-friendly interface, which boasts an intuitive control panel. This feature is particularly beneficial for operators of varying skill levels, allowing for quick adjustments to settings and ensuring optimal performance for different welding tasks. The digital display aids in easy monitoring of parameters, resulting in consistent weld quality.

Durability is a hallmark of the Lincoln Electric brand, and the IM658-A is no exception. Constructed with high-quality materials, the machine is built to withstand the rigors of industrial environments. Its robust design includes protective features that safeguard internal components from damage, ensuring longevity and reliability.

Moreover, the machine is designed with portability in mind, as it is relatively lightweight and includes ergonomic handles, facilitating easy transportation around job sites. This makes it an ideal choice for mobile welding applications where versatility and ease of movement are crucial.

In summary, the Lincoln Electric IM658-A combines advanced features with innovative technologies to deliver a welding solution that meets the rigorous demands of various industries. Its multifunctional capabilities, energy-efficient design, user-friendly interface, and durable build make it a standout option for professionals looking to enhance their welding operations.
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