Lincoln Electric IM658-A K162-1 Wire Spindle Adapter, K1504-1 Coil Adapter, K435 Coil Adapter

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C-9

ACCESSORIES

C-9

 

 

 

LINC NET RECEPTACLE (INPUT)

Power Feed Wire Feeder Optional Input Connector Installation into the Control Box Cabinet and Conversion to Fixture Wire Feeder

1.Turn off power.

2.Remove the screws from the front of the lower and middle option panels of the Control Box cabi- net.

3.Tilt the option panels away from the front opening of the Control Box cabinet. If the option panel has an electrical connector, disconnect it from the main printed circuit board (note connection point for re-connection later). Remove the option panel and set aside.

4.Disconnect the connector located at the back wall of the Control Box cabinet.

5.Loosen (do not remove) the four screws located on the back wall of the Control Box cabinet.

6.Lift Control Box cabinet off of the four screws loosened above and set on a work surface. Re- tighten the four screws to secure for future use.

7.Remove the plastic plug (black) from the right hole in the bottom wall of the Control Box cabinet and insert it into the hole in the front of the Feeder Head.

8.Place the Optional Input Connector (Amphenol) through the hole opened by the previous step (place from the inside, out). Rotate the Optional Input Connector so itʼs aligning key is positioned to the front of the Control Box cabinet. Fasten the Optional Input Connector to the bottom wall of the Control Box cabinet with the four screws provided and connect the optionʼs opposite end to the con- nector referred to in step 4.

9.Secure the choke (large circular component of the Optional Input Connector) by inserting itʼs leads into the white nylon clip located near the Optional Input Connector on the back wall of the Control Box cabinet. Insert the choke leads only.

10.Install an Optional Output Connector (Lincoln stock # K1549-1) into the Control Box cabinet, if not already present.

11.Mount the Control Box cabinet to the work station fix- ture at this time, if desired. The four holes in the back wall of the Control Box cabinet can be used for this

purpose.

12.Re-install the lower and middle option panels by reversing the removal process. While re-installing the option panels, ensure clearance between Optional Input Connector components, Control Box wiring harness, and option panel wiring har- ness (if any).

K162-1 - WIRE SPINDLE ADAPTER

Spindle for boom mounting Readi-Reels and 2” (51

mm)I.D. spools with up to 60 lb. (27.2 kg) capacity. User mounted to appropriately prepared boom frame- work. Includes an easily adjustable friction brake for control of overrun (a 2” spindle is standard on Power Feed 10 Dual Bench model).

When a 2” (51 mm) spindle is used with Readi-Reels, or coils not on 12” (305 mm) or 8” (203 mm) O.D. spools, an adapter is required:

K1504-1 - COIL ADAPTER

Permits 50 lb to 60 lb (22.7-27.2 Kg.) coils to be mounted on 2” (51 mm) O.D. spindles.

K435 - COIL ADAPTER

Permits 14 lb. (6 kg) Innershield coils to be mounted on 2” (51 mm) O.D. spindles.

K363P - READI-REEL ADAPTER

Adapts Lincoln Readi-Reel coils of electrode 30 lb. (14 kg) and 22 lb. (10 kg) to a 2” (51 mm) spindle. Durable molded plastic one piece construction. Designed for easy loading; adapter remains on spin- dle for quick changeover.

K438 - READI-REEL ADAPTER

Adapts Lincoln Readi-Reel coils of electrode 50-60 lb. (22.7-27.2 kg) to a 2” (51 mm) spindle

POWER FEED 10 DUAL

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Contents OPERATOR’S Manual Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section E Section FP346 Series Installation Safety Precautions Mounting the Wire Drive UnitBoom Mounting of Wire Drive Unit Mounting the Control BOX Boom or Separated Bench Models Mounting on Power SourceControl Cable Control Cable ConnectionsControl Cable Specifications Available Cable AssembliesElectrode Cable Connections Work Cable Connections Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Selecting the Proper Gear RatioRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXLSB Setting DIP Switches in the Wire Drive Figure A.4GUN and Cable Assemblies with Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with FAST-MATECONNECTIONGeneral GUN Connection Guidelines Magnum 200 / 300 / 400 GunsGmaw Shielding GAS Wire Spindle PlacementWire Feed Shut Down Circuit Optional Water Connections for Water Cooled GunsGeneral Panel Installation Guidelines Boom and Bench ConversionsOptional Panels for Control BOX Duty Cycle Product DescriptionRecommended Processes and Equipment Control BOX OperationK1542-13 Dual Procedure / Memory Panel K1542-14 Head Select PanelK1542-6 M Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-11 MX2 PanelControl BOX Panels -- SET UP Controls Description K1542-12 MSP2 PanelControl BOX -- Using Operating Limits Control BOX -- PC Board AdjustmentsWhen using 2 Step Logic Wire Drive OperationWire Drive Settings -- External When using 4 Step Logic With Crater Fill OFFWire Reel Loading READI-REELS, Spools or Coils Electrode PolarityGear BOX Ratio Figure B.1 Procedure for Setting Angle of Feed Plate Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Component Status Lights Status Light StatesStatus Light States CONʼT Aluminum Electrode Wire Size Solid Steel ElectrodeCored Electrode Roll DH Drive 4-DrivenDescription and Installation of Optional Control BOX Panels CC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored ProceduresK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-13 Dual Procedure Memory Panel Small Panel K1542-14 Head Select Panel Small PanelK1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure K1548-1 Linc NET Receptacle KIT Input and OutputK435 Coil Adapter K162-1 Wire Spindle AdapterK1504-1 Coil Adapter K363P READI-REEL AdapterGuns and GUN Adapters GUN Receiver Bushings and AdaptersDual Procedure Switch Options Using Dual Procedure with FAST-MATE GunsConduit Adapters K659-1 GAS Guard Regulator K590-6 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K1556-1 Light Duty Caster KITGun and Cable Maintenance MaintenanceWire Drive Motor and Gearbox Drive Rolls and Guide Tubes1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Diagrams Control BOX Dimension Print Wire Feeder Bench Model Dimension Print DIAGRAMSF-4 Print Power Feed 10 Dual Precaucion Warnung
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