Lincoln Electric IM658-A manual Guns and GUN Adapters, GUN Receiver Bushings and Adapters

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C-10

ACCESSORIES

C-10

 

 

 

GUNS AND GUN ADAPTERS

The Power Feed 10 Dual wire feeder is equipped with a factory installed K1500-2 gun connection Kit. This kit is for guns having a Tweco™ #2-#4 connector. The Power Feed 10 Dual has been designed to make con- necting a variety of guns easy and inexpensive with the K1500 series of gun connection kits. Gun trigger and dual procedure lead connections connect to the single 5 pin receptacle on the front of the wire drive box.

MAGNUM 200/300/400 GUNS

The easiest and least expensive way to use Magnum 200/300/400 guns with the Power Feed 10 Dual wire feeder is to order them with the K466-10 connector kit, or to buy a completely assembled Magnum gun hav- ing the K466-10 connector (such as the K471-21, -22, and -23 dedicated Magnum 400 guns and the K497- 20 and -21 dedicated Magnum 200 guns).

MAGNUM 550 GUNS

The easiest and least expensive way to use the Magnum 550 guns with Power Feed 10 Dual wire feeders is to order the gun with the K613-2 connector kit, and install a K1500-3 gun connection kit to the wire feeder.

LINCOLN INNERSHIELD AND SUB ARC GUNS

All of these guns can be connected to the Power Feed by using the K1500-1 Adapter Kit.

GUN RECEIVER BUSHINGS AND ADAPTERS

K489-7 (DUAL SCHEDULE FAST-MATE ADAPTER)

This adapter installs directly into the wire drive feed plate, to provide for use of guns with Fast-Mate or European style gun connections. This K489-7 will handle both standard Fast-Mate and Dual Schedule Fast-Mate guns.

K1500-1 (LINCOLN INNERSHIELD GUN STANDARD CONNECTION)

Use this kit to connect the following guns: Guns hav- ing a Lincoln standard innershield gun connector, Magnum 200/300/400 with K466-1 connector kit, and Magnum 550 guns with the K613-1 gun connection kit.

K1500-2 (TWECO #2-#4 TYPE CONNEC- TION)

The K1500-2 gun adapter comes factory installed on the Power Feed 10 Dual wire feeder. Use this adapter for guns that have a Tweco #2-#4 connector. Such guns include Magnum 200/300/400 guns with K466-2 connector kit, and completely factory assem- bled Magnum guns that are factory equipped with the K466-2 connector (such as the K471-21, -22, and -23 dedicated Magnum 400 guns and the K497-20 and - 21 Magnum 200 guns).

LINCOLN FUME EXTRACTION GUNS

The K556 (250XA) and K566 (400XA) guns require that a K489-7 Fast-Mate™ adapter kit be installed.

The K206, K289, and K309 require only the installa- tion of a K1500-1 connector in the Power Feed wire feeder.

NON-LINCOLN GUNS

Most competitive guns can be connected to the Power Feed by using one of the K1500 series adapter kits.

K1500-3 (TWECO #5 CONNECTION)

For Magnum 550 gun with K613-2 Connection Kit, and any other gun having a Tweco #5 connector .

K1500-4 (MILLER CONNECTION)

For any gun having a newer style Miller connector. Install gun adapters per the instructions shipped with it.

K1500-5 (OXO CONNECTION)

For any gun having an OXO style connector. Install gun adapters per the instructions shipped with it.

POWER FEED 10 DUAL

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Contents OPERATOR’S Manual Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Section F Section EP346 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Control Cable Connections Mounting on Power SourceControl Cable Mounting the Control BOX Boom or Separated Bench ModelsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable ConnectionsRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupLSB Figure A.4 Setting DIP Switches in the Wire DriveGUN and Cable Assemblies with FAST-MATECONNECTION Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with Standard ConnectionMagnum 200 / 300 / 400 Guns General GUN Connection GuidelinesWater Connections for Water Cooled Guns Wire Spindle PlacementWire Feed Shut Down Circuit Optional Gmaw Shielding GASBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Control BOX Operation Product DescriptionRecommended Processes and Equipment Duty CycleK1542-14 Head Select Panel K1542-13 Dual Procedure / Memory PanelK1542-11 MX2 Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-6 M PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWhen using 4 Step Logic With Crater Fill OFF Wire Drive OperationWire Drive Settings -- External When using 2 Step LogicElectrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 GAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Procedure for Setting Angle of Feed PlateWire Feed Overload Protection Wire Reel ChangingMaking a Weld Status Light States Component Status LightsStatus Light States CONʼT Roll DH Drive 4-Driven Wire Size Solid Steel ElectrodeCored Electrode Aluminum ElectrodeDescription and Installation of Optional Control BOX Panels Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-14 Head Select Panel Small Panel K1542-13 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies K1548-1 Linc NET Receptacle KIT Input and Output Feeder Head Enclosure ProcedureK363P READI-REEL Adapter K162-1 Wire Spindle AdapterK1504-1 Coil Adapter K435 Coil AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K1556-1 Light Duty Caster KIT K590-6 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorDrive Rolls and Guide Tubes MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Diagrams Control BOX Dimension Print Wire Feeder Bench Model Dimension Print DIAGRAMSF-4 Print Power Feed 10 Dual Precaucion Warnung
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