Lincoln Electric IM658-A manual Description and Installation of Optional Control BOX Panels

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ACCESSORIES

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DESCRIPTION AND INSTALLATION OF OPTIONAL CONTROL BOX PANELS

A number of Optional Features are available for use with Power Feed 10 Dual. Some Installation informa- tion is provided in this section, REFER TO THE INSTRUCTIONS THAT COME WITH EACH KIT FOR DETAILED INFORMATION REGARDING INSTALLA- TION.

OPTIONAL PANELS FOR CONTROL BOX

All optional panels for the control box are described in the ACCESSORIES section of this manual along with their installation instructions as are all other pieces of optional equipment.

The Power Feed Control Box is designed to accept three control panels, two ʻlargeʼ and one “small” pan- els are needed to make up a complete control panel for the Control Box. Panels can be mounted in one of three positions: Upper, middle and lower.

Each Power Feed 10 Dual is shipped with a Control/Display (CD) panel, a large panel, installed in the upper position, and a CV/Gouge (CV/G) panel (another large panel) in the lower position. The middle position has a Head Select (HS) panel.

The CD panel must be installed in every Control Box. The small panel can be the Head Select panel or a Dual Procedure / Memory panel. The remaining large panel can be one of the following: CV/G, M, MX2, or MSP2. The features of each are described in the Operation section of this manual.

There are extra mounting holes in the upper and mid- dle positions which allow the upper two panels to be interchanged. (Instead of the upper, middle and lower panels being large, small and large, they could be installed in the order small, large, large.) This may be done for convenience sake, or to take advantage of the Large Security Door option.

Note: The CD panel must be installed in either the middle or the upper position; its harness is not long enough to allow installation in the lower position.

GENERAL PANEL INSTALLATION GUIDELINES:

Installation or removal of any panel can be done with only a Phillips screwdriver after the system power is turned off. To remove a panel, remove the two screws holding it in place, remove the push-on chassis ground wire and remove the harness connection to the Control Box main PC board. To install any panel, reverse that process. Turn power back on when com- plete (option panels are only recognized at power up. Do not install panels with the power on.) Note that removal or installation of any panel may also require the removal of the other panel, in order to have easy access to the PC board connectors. Detailed installa- tion instructions are shipped with each option panel.

POWER FEED 10 DUAL

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Contents OPERATOR’S Manual Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents P346 Series Section ESection F Installation Boom Mounting of Wire Drive Unit Safety PrecautionsMounting the Wire Drive Unit Control Cable Connections Mounting on Power SourceControl Cable Mounting the Control BOX Boom or Separated Bench ModelsElectrode Cable Connections Control Cable SpecificationsAvailable Cable Assemblies Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable ConnectionsRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupLSB Figure A.4 Setting DIP Switches in the Wire DriveGUN and Cable Assemblies with FAST-MATECONNECTION Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with Standard ConnectionMagnum 200 / 300 / 400 Guns General GUN Connection GuidelinesWater Connections for Water Cooled Guns Wire Spindle PlacementWire Feed Shut Down Circuit Optional Gmaw Shielding GASOptional Panels for Control BOX General Panel Installation GuidelinesBoom and Bench Conversions Control BOX Operation Product DescriptionRecommended Processes and Equipment Duty CycleK1542-14 Head Select Panel K1542-13 Dual Procedure / Memory PanelK1542-11 MX2 Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-6 M PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWhen using 4 Step Logic With Crater Fill OFF Wire Drive OperationWire Drive Settings -- External When using 2 Step LogicGear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsElectrode Polarity Figure B.1 GAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Procedure for Setting Angle of Feed PlateMaking a Weld Wire Reel ChangingWire Feed Overload Protection Status Light States Component Status LightsStatus Light States CONʼT Roll DH Drive 4-Driven Wire Size Solid Steel ElectrodeCored Electrode Aluminum ElectrodeDescription and Installation of Optional Control BOX Panels Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-14 Head Select Panel Small Panel K1542-13 Dual Procedure Memory Panel Small PanelK1543, K1544 and K1545 Input Cable Assemblies K1548-1 Linc NET Receptacle KIT Input and Output Feeder Head Enclosure ProcedureK363P READI-REEL Adapter K162-1 Wire Spindle AdapterK1504-1 Coil Adapter K435 Coil AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersConduit Adapters Dual Procedure Switch OptionsUsing Dual Procedure with FAST-MATE Guns K1556-1 Light Duty Caster KIT K590-6 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorDrive Rolls and Guide Tubes MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Diagrams Control BOX Dimension Print Wire Feeder Bench Model Dimension Print DIAGRAMSF-4 Print Power Feed 10 Dual Precaucion Warnung

IM658-A specifications

The Lincoln Electric IM658-A is a highly specialized and versatile industrial welding machine designed to meet the demanding needs of modern fabrication industries. This robust machine stands out for its advanced features and innovative technologies, making it a preferred choice among professionals in various sectors, including manufacturing, automotive, and construction.

One of the notable features of the IM658-A is its extensive range of welding capabilities. It supports several welding processes such as MIG, TIG, and Stick welding. This multifunctionality allows users to tackle a diverse array of projects without the need for multiple machines, simplifying workflow and optimizing efficiency. The machine is engineered to handle various materials, including steel, stainless steel, and aluminum, providing versatility that is crucial for intricate fabrication tasks.

In terms of technology, the Lincoln Electric IM658-A incorporates advanced inverter technology which enhances its performance while minimizing energy consumption. This technology not only reduces the overall weight of the unit but also improves its power efficiency, making it an environmentally friendly choice. The inverter design also contributes to a more stable arc, providing better control and precision during welding processes.

Another significant characteristic of the IM658-A is its user-friendly interface, which boasts an intuitive control panel. This feature is particularly beneficial for operators of varying skill levels, allowing for quick adjustments to settings and ensuring optimal performance for different welding tasks. The digital display aids in easy monitoring of parameters, resulting in consistent weld quality.

Durability is a hallmark of the Lincoln Electric brand, and the IM658-A is no exception. Constructed with high-quality materials, the machine is built to withstand the rigors of industrial environments. Its robust design includes protective features that safeguard internal components from damage, ensuring longevity and reliability.

Moreover, the machine is designed with portability in mind, as it is relatively lightweight and includes ergonomic handles, facilitating easy transportation around job sites. This makes it an ideal choice for mobile welding applications where versatility and ease of movement are crucial.

In summary, the Lincoln Electric IM658-A combines advanced features with innovative technologies to deliver a welding solution that meets the rigorous demands of various industries. Its multifunctional capabilities, energy-efficient design, user-friendly interface, and durable build make it a standout option for professionals looking to enhance their welding operations.
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