Lincoln Electric IM658-A manual Installation

Page 9

A-1

INSTALLATION

A-1

TECHNICAL SPECIFICATIONS – Power Feed 10 Dual Wire Drives & Control Boxes

SPEC.#

TYPE

WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER

LOW SPEED RATIO

HIGH SPEED RATIO

Wire Size

Wire Size

Speed

Solid

Cored

Speed

Solid

Cored

K1685-1

Power Feed

50-800 IPM

.025 - 3/32 in.

.035 - .125 in

75 - 1200 IPM

.025 - 1/16 in.

.035 - 5/64 in.

10 Dual

(1.27-20.3 m/m)

(0.6 - 2.4 mm)

(0.9 - 3.2 mm)

(2.03 - 30.5 m/m)

(0.6 - 1.6 mm)

(0.9 - 2.0 mm)

Wire Drive*

K1683-1,

Power Feed

50-800 IPM

.025 - 3/32 in.

.035 - .125 in

75 - 1200 IPM

.025 - 1/16 in.

.035 - 5/64 in.

-2,-3,

10 Dual

(1.27-20.3 m/m)

(0.6 - 2.4 mm)

(0.9 - 3.2 mm)

(2.03 - 30.5 m/m)

(0.6 - 1.6 mm)

(0.9 - 2.0 mm)

Boom Package#

K1686-1

Power Feed

50-800 IPM

.025 - 3/32 in.

.035 - .125 in

75 - 1200 IPM

.025 - 1/16 in.

.035 - 5/64 in.

10 Dual

(1.27-20.3 m/m)

(0.6 - 2.4 mm)

(0.9 - 3.2 mm)

(2.03 - 30.5 m/m)

(0.6 - 1.6 mm)

(0.9 - 2.0 mm)

Bench Model

Drive and

Control Box

SPEC.#

TYPE

CONTROL BOX, WIRE DRIVE AND COMPLETE UNITS

INPUT POWER

PHYSICAL SIZE•

TEMPERATURE RATING

Dimensions

Height

Width

Depth

Weight

Operating

Storage

K1539-1

Power Feed

40 VDC

13.0”

8.50”

4.0”

8.5

Lbs

(Control

10 Dual

(330 mm)

( 215 mm)

(105 mm)

(3.8

Kg)

Box

Control

Only)*

Box

€

K1685-1

Power Feed

40 VDC

8.75”

10.0”

16.5”

54 Lbs

(Wire

10 Dual

(222 mm)

(254 mm)

(419 mm)

(24.5 Kg)

Drive

Wire

Only)*

Drive

+40°C

+40°C

to

to

K1686-1

Power Feed

40 VDC

20.0”

23.0”

32.0”

106 Lbs

-20°C

-40°C

Bench

10 Dual

( 508 mm)

(594 mm)

(813 mm)

(43.0 Kg.)

Model

Bench Model

FeederΔ

Drive and

Control Box

*Also part of K1683-[ ] Boom package and K1686-[ ] Bench Feeder. Δ Dimensions do not include wire reel.

# For Control Box and wire drive dimensions and weights, see individual component listings.

€ Also requires addition of K1542-14 Head Select panel or K1542-13 Dual Feeder Head Select / Memory panel.

POWER FEED 10 DUAL

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Contents OPERATOR’S Manual Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE Sûreté Thank You Table of Contents Section E Section FP346 Series Installation Safety Precautions Mounting the Wire Drive UnitBoom Mounting of Wire Drive Unit Control Cable Mounting on Power SourceMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsControl Cable Specifications Available Cable AssembliesElectrode Cable Connections Changing the Wire Drive Ratio Wire Drive Gear Ratio High or LOW SpeedWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupLSB Figure A.4 Setting DIP Switches in the Wire DriveProcedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONMagnum 200 / 300 / 400 Guns General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementGmaw Shielding GAS Water Connections for Water Cooled GunsGeneral Panel Installation Guidelines Boom and Bench ConversionsOptional Panels for Control BOX Recommended Processes and Equipment Product DescriptionDuty Cycle Control BOX OperationK1542-14 Head Select Panel K1542-13 Dual Procedure / Memory PanelCV/Gouge PanelStd Control BOX Panels -- ʻLARGEʼ Option PanelsK1542-6 M Panel K1542-11 MX2 PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWire Drive Settings -- External Wire Drive OperationWhen using 2 Step Logic When using 4 Step Logic With Crater Fill OFFWire Reel Loading READI-REELS, Spools or Coils Electrode PolarityGear BOX Ratio Figure B.1 Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentProcedure for Setting Angle of Feed Plate GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Status Light States Component Status LightsStatus Light States CONʼT Cored Electrode Wire Size Solid Steel ElectrodeAluminum Electrode Roll DH Drive 4-DrivenDescription and Installation of Optional Control BOX Panels Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-14 Head Select Panel Small Panel K1542-13 Dual Procedure Memory Panel Small PanelK1543, K1544 and K1545 Input Cable Assemblies K1548-1 Linc NET Receptacle KIT Input and Output Feeder Head Enclosure ProcedureK1504-1 Coil Adapter K162-1 Wire Spindle AdapterK435 Coil Adapter K363P READI-REEL AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersDual Procedure Switch Options Using Dual Procedure with FAST-MATE GunsConduit Adapters K1536-1 Water Flow Sensor KIT K590-6 Water Connection KIT for Drive onlyK659-1 GAS Guard Regulator K1556-1 Light Duty Caster KITWire Drive Motor and Gearbox MaintenanceGun and Cable Maintenance Drive Rolls and Guide TubesHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Diagrams Control BOX Dimension Print Wire Feeder Bench Model Dimension Print DIAGRAMSF-4 Print Power Feed 10 Dual Precaucion Warnung