Lincoln Electric IM658-A manual General Panel Installation Guidelines, Boom and Bench Conversions

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INSTALLATION

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OPTIONAL FEATURES INSTALLATION

A number of Optional Features are available for use with Power Feed 10 Dual. Some Installation informa- tion is provided in this section, REFER TO THE INSTRUCTIONS THAT COME WITH EACH KIT FOR DETAILED INFORMATION REGARDING INSTALLA- TION.

OPTIONAL PANELS FOR CONTROL BOX

All optional panels for the control box are described in the ACCESSORIES section of this manual along with their installation instructions as are all other pieces of optional equipment.

The Power Feed Control Box is designed to accept three control panels, two ʻlargeʼ and one “small” pan- els are needed to make up a complete control panel for the Control Box. Panels can be mounted in one of three positions: Upper, middle and lower.

Each Power Feed 10 Dual is shipped with a Control/Display (CD) panel, a large panel, installed in the upper position, and a CV/Gouge (CV/G) panel (another large panel) in the lower position. The middle position has a Head Select (HS) panel.

The CD panel must be installed in every Control Box. The small panel can be the Head Select panel or a Dual Procedure / Memory panel. The remaining large panel can be one of the following: CV/G, M, MX2, or MSP2. The features of each are described in the Operation section of this manual.

There are extra mounting holes in the upper and mid- dle positions which allow the upper two panels to be interchanged. (Instead of the upper, middle and lower panels being large, small and large, they could be installed in the order small, large, large.) This may be done for convenience sake, or to take advantage of the Large Security Door option.

Note: The CD panel must be installed in either the middle or the upper position; its harness is not long enough to allow installation in the lower position.

GENERAL PANEL INSTALLATION GUIDELINES:

Installation or removal of any panel can be done with only a Phillips screwdriver after the system power is turned off. To remove a panel, remove the two screws holding it in place, remove the push-on chassis ground wire and remove the harness connection to the Control Box main PC board. To install any panel, reverse that process. Turn power back on when com- plete (option panels are only recognized at power up. Do not install panels with the power on.) Note that removal or installation of any panel may also require the removal of the other panel, in order to have easy access to the PC board connectors. Detailed installa- tion instructions are shipped with each option panel.

BOOM AND BENCH CONVERSIONS

The modular design of these feeders allows them to be converted from bench to boom models or vise versa. Some additional parts are required to make this conversion.

Materials Required for bench to boom conversion:

K1548-1Linc-Net receptacles, installs in control box.

K1543-”Length”Linc-Net Control Cable, Control cable between control box and wire drive.

Materials Required for boom to bench conversion:

L10286-1Wire Reel Stand.

POWER FEED 10 DUAL

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Contents OPERATOR’S Manual Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Section E Section FP346 Series Installation Safety Precautions Mounting the Wire Drive UnitBoom Mounting of Wire Drive Unit Control Cable Mounting on Power SourceMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsControl Cable Specifications Available Cable AssembliesElectrode Cable Connections Changing the Wire Drive Ratio Wire Drive Gear Ratio High or LOW SpeedWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupLSB Figure A.4 Setting DIP Switches in the Wire Drive Procedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll Kits GUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONMagnum 200 / 300 / 400 Guns General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementGmaw Shielding GAS Water Connections for Water Cooled GunsGeneral Panel Installation Guidelines Boom and Bench ConversionsOptional Panels for Control BOX Recommended Processes and Equipment Product DescriptionDuty Cycle Control BOX OperationK1542-14 Head Select Panel K1542-13 Dual Procedure / Memory PanelCV/Gouge PanelStd Control BOX Panels -- ʻLARGEʼ Option PanelsK1542-6 M Panel K1542-11 MX2 PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWire Drive Settings -- External Wire Drive OperationWhen using 2 Step Logic When using 4 Step Logic With Crater Fill OFFWire Reel Loading READI-REELS, Spools or Coils Electrode PolarityGear BOX Ratio Figure B.1 Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentProcedure for Setting Angle of Feed Plate GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Status Light States Component Status LightsStatus Light States CONʼT Cored Electrode Wire Size Solid Steel ElectrodeAluminum Electrode Roll DH Drive 4-DrivenDescription and Installation of Optional Control BOX Panels Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-14 Head Select Panel Small Panel K1542-13 Dual Procedure Memory Panel Small PanelK1543, K1544 and K1545 Input Cable Assemblies K1548-1 Linc NET Receptacle KIT Input and Output Feeder Head Enclosure ProcedureK1504-1 Coil Adapter K162-1 Wire Spindle AdapterK435 Coil Adapter K363P READI-REEL AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersDual Procedure Switch Options Using Dual Procedure with FAST-MATE GunsConduit Adapters K1536-1 Water Flow Sensor KIT K590-6 Water Connection KIT for Drive onlyK659-1 GAS Guard Regulator K1556-1 Light Duty Caster KITWire Drive Motor and Gearbox MaintenanceGun and Cable Maintenance Drive Rolls and Guide TubesHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Diagrams Control BOX Dimension Print Wire Feeder Bench Model Dimension Print DIAGRAMSF-4 Print Power Feed 10 Dual Precaucion Warnung
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