Lincoln Electric IM658-A manual Err 211, Err 212

Page 58

E-12

TROUBLESHOOTING

E-12

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err.

 

PROBLEMS

POSSIBLE CAUSE

RECOMMENDED

 

(SYMPTOMS)

COURSE OF ACTION

 

 

 

 

 

Display shows any of the following:

 

 

 

 

 

Err

211

Microprocessor RAM error in Control Turn Power off at power source.

 

 

Box.

Wait 5 seconds. Turn power back

 

 

 

on. If Err 211 is displayed again,

 

 

 

then replace CB mother PC board.

 

 

 

 

Err

212

Microprocessor RAM Error in object

Cycle power as in Err 211. If Err 212

 

 

board other than Control Box (Such

is still displayed, then replace the PC

 

 

as feed head)

board in the object with the fault. The

 

 

 

object with the fault should be solid

 

 

 

red on its status LED.

- - - (three dashes)

Appears on right display of CB mod-

This is an indication that a constant

 

ule that contains the status LED

current such as stick or gauge mode

 

 

has been selected. Turning the right

 

 

encoder clockwise when in this state

 

 

will activate output to Power Source.

 

 

Turning the right encoder counter-

 

 

clockwise will deactivate output.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED 10 DUAL

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Page 57 Page 59
Contents OPERATOR’S Manual Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section F Section EP346 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Mounting the Control BOX Boom or Separated Bench Models Mounting on Power SourceControl Cable Control Cable ConnectionsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Work Cable Connections Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Selecting the Proper Gear RatioRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXLSB Setting DIP Switches in the Wire Drive Figure A.4GUN and Cable Assemblies with Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with FAST-MATECONNECTIONGeneral GUN Connection Guidelines Magnum 200 / 300 / 400 GunsGmaw Shielding GAS Wire Spindle PlacementWire Feed Shut Down Circuit Optional Water Connections for Water Cooled GunsBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Duty Cycle Product DescriptionRecommended Processes and Equipment Control BOX OperationK1542-13 Dual Procedure / Memory Panel K1542-14 Head Select PanelK1542-6 M Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-11 MX2 PanelControl BOX Panels -- SET UP Controls Description K1542-12 MSP2 PanelControl BOX -- Using Operating Limits Control BOX -- PC Board AdjustmentsWhen using 2 Step Logic Wire Drive OperationWire Drive Settings -- External When using 4 Step Logic With Crater Fill OFFElectrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 Procedure for Setting Angle of Feed Plate Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Component Status Lights Status Light StatesStatus Light States CONʼT Aluminum Electrode Wire Size Solid Steel ElectrodeCored Electrode Roll DH Drive 4-DrivenDescription and Installation of Optional Control BOX Panels CC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored ProceduresK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-13 Dual Procedure Memory Panel Small Panel K1542-14 Head Select Panel Small PanelK1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure K1548-1 Linc NET Receptacle KIT Input and OutputK435 Coil Adapter K162-1 Wire Spindle AdapterK1504-1 Coil Adapter K363P READI-REEL AdapterGuns and GUN Adapters GUN Receiver Bushings and AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K659-1 GAS Guard Regulator K590-6 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K1556-1 Light Duty Caster KITGun and Cable Maintenance MaintenanceWire Drive Motor and Gearbox Drive Rolls and Guide Tubes1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Diagrams Control BOX Dimension Print Wire Feeder Bench Model Dimension Print DIAGRAMSF-4 Print Power Feed 10 Dual Precaucion Warnung

IM658-A specifications

The Lincoln Electric IM658-A is a highly specialized and versatile industrial welding machine designed to meet the demanding needs of modern fabrication industries. This robust machine stands out for its advanced features and innovative technologies, making it a preferred choice among professionals in various sectors, including manufacturing, automotive, and construction.

One of the notable features of the IM658-A is its extensive range of welding capabilities. It supports several welding processes such as MIG, TIG, and Stick welding. This multifunctionality allows users to tackle a diverse array of projects without the need for multiple machines, simplifying workflow and optimizing efficiency. The machine is engineered to handle various materials, including steel, stainless steel, and aluminum, providing versatility that is crucial for intricate fabrication tasks.

In terms of technology, the Lincoln Electric IM658-A incorporates advanced inverter technology which enhances its performance while minimizing energy consumption. This technology not only reduces the overall weight of the unit but also improves its power efficiency, making it an environmentally friendly choice. The inverter design also contributes to a more stable arc, providing better control and precision during welding processes.

Another significant characteristic of the IM658-A is its user-friendly interface, which boasts an intuitive control panel. This feature is particularly beneficial for operators of varying skill levels, allowing for quick adjustments to settings and ensuring optimal performance for different welding tasks. The digital display aids in easy monitoring of parameters, resulting in consistent weld quality.

Durability is a hallmark of the Lincoln Electric brand, and the IM658-A is no exception. Constructed with high-quality materials, the machine is built to withstand the rigors of industrial environments. Its robust design includes protective features that safeguard internal components from damage, ensuring longevity and reliability.

Moreover, the machine is designed with portability in mind, as it is relatively lightweight and includes ergonomic handles, facilitating easy transportation around job sites. This makes it an ideal choice for mobile welding applications where versatility and ease of movement are crucial.

In summary, the Lincoln Electric IM658-A combines advanced features with innovative technologies to deliver a welding solution that meets the rigorous demands of various industries. Its multifunctional capabilities, energy-efficient design, user-friendly interface, and durable build make it a standout option for professionals looking to enhance their welding operations.
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