Lincoln Electric IM658-A manual Err 001, Err 003, Err 004, Err 005, Err 006

Page 56

E-10

TROUBLESHOOTING

E-10

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err.

 

PROBLEMS

POSSIBLE CAUSE

RECOMMENDED

 

(SYMPTOMS)

COURSE OF ACTION

 

 

 

 

 

 

Display shows any of the following:

 

 

 

 

 

 

 

 

Err

001

More than 1 CB with the same group

Make sure the group dip switch set-

 

 

number.

ting is unique for each CB.

 

 

 

 

 

Err

003

Too many objects in group.

A given group can only support up to

 

 

 

7 objects. Remove any objects over

 

 

 

7 from the group either by changing

 

 

 

the group dip switch settings or

 

 

 

physically disconnecting any objects

 

 

 

over 7 in the group.

 

 

 

 

Err

004

More than 1 object of the same

Adjust the dip switch setting to make

 

 

equipment type with the same group

either the group # or feed head #

 

 

# and feed head #.

unique for all objects of the same

 

 

 

equipment type.

 

 

 

 

Err

005

A feed head has its feed head dip

The appropriate feed head # is 1

 

 

switches set to zero in a group with

through 7. Check the dip switch set-

 

 

more than one object.

ting chart in INSTALLATION section

 

 

 

and set the switches to make the

 

 

 

Feed head ID non-zero.

 

 

 

 

Err

006

Did not receive a recognition com-

Check to see if the status light is not

 

 

mand from the power source.

solid green on the power source

 

 

 

(refer to status light states in OPER-

 

 

 

ATION section if not). Also, check

 

 

 

continuity in the communication lines

 

 

 

from CB to Power Source (refer to

 

 

 

wiring diagram). Refer to Power

 

 

 

source trouble shooting section for

 

 

 

additional information. If all these

 

 

 

avenues fail, replace CB mother PC

 

 

 

board.

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED 10 DUAL

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Contents OPERATOR’S Manual Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents P346 Series Section ESection F Installation Boom Mounting of Wire Drive Unit Safety PrecautionsMounting the Wire Drive Unit Mounting on Power Source Control CableMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsElectrode Cable Connections Control Cable SpecificationsAvailable Cable Assemblies Wire Drive Gear Ratio High or LOW Speed Changing the Wire Drive RatioWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXLSB Setting DIP Switches in the Wire Drive Figure A.4Wire Feed Drive Roll Kits Procedure to Install Drive Rolls and Wire GuidesGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONGeneral GUN Connection Guidelines Magnum 200 / 300 / 400 GunsWire Spindle Placement Wire Feed Shut Down Circuit OptionalGmaw Shielding GAS Water Connections for Water Cooled GunsOptional Panels for Control BOX General Panel Installation GuidelinesBoom and Bench Conversions Product Description Recommended Processes and EquipmentDuty Cycle Control BOX OperationK1542-13 Dual Procedure / Memory Panel K1542-14 Head Select PanelControl BOX Panels -- ʻLARGEʼ Option Panels CV/Gouge PanelStdK1542-6 M Panel K1542-11 MX2 PanelControl BOX Panels -- SET UP Controls Description K1542-12 MSP2 PanelControl BOX -- Using Operating Limits Control BOX -- PC Board AdjustmentsWire Drive Operation Wire Drive Settings -- ExternalWhen using 2 Step Logic When using 4 Step Logic With Crater Fill OFFGear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsElectrode Polarity Figure B.1 Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feed Plate GAS Guard Regulator SettingMaking a Weld Wire Reel ChangingWire Feed Overload Protection Component Status Lights Status Light StatesStatus Light States CONʼT Wire Size Solid Steel Electrode Cored ElectrodeAluminum Electrode Roll DH Drive 4-DrivenDescription and Installation of Optional Control BOX Panels CC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored ProceduresK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-13 Dual Procedure Memory Panel Small Panel K1542-14 Head Select Panel Small PanelK1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure K1548-1 Linc NET Receptacle KIT Input and OutputK162-1 Wire Spindle Adapter K1504-1 Coil AdapterK435 Coil Adapter K363P READI-REEL AdapterGuns and GUN Adapters GUN Receiver Bushings and AdaptersConduit Adapters Dual Procedure Switch OptionsUsing Dual Procedure with FAST-MATE Guns K590-6 Water Connection KIT for Drive only K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1556-1 Light Duty Caster KITMaintenance Wire Drive Motor and GearboxGun and Cable Maintenance Drive Rolls and Guide Tubes1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Err 211 Err 212Diagrams Control BOX Dimension Print Wire Feeder Bench Model Dimension Print DIAGRAMSF-4 Print Power Feed 10 Dual Precaucion Warnung

IM658-A specifications

The Lincoln Electric IM658-A is a highly specialized and versatile industrial welding machine designed to meet the demanding needs of modern fabrication industries. This robust machine stands out for its advanced features and innovative technologies, making it a preferred choice among professionals in various sectors, including manufacturing, automotive, and construction.

One of the notable features of the IM658-A is its extensive range of welding capabilities. It supports several welding processes such as MIG, TIG, and Stick welding. This multifunctionality allows users to tackle a diverse array of projects without the need for multiple machines, simplifying workflow and optimizing efficiency. The machine is engineered to handle various materials, including steel, stainless steel, and aluminum, providing versatility that is crucial for intricate fabrication tasks.

In terms of technology, the Lincoln Electric IM658-A incorporates advanced inverter technology which enhances its performance while minimizing energy consumption. This technology not only reduces the overall weight of the unit but also improves its power efficiency, making it an environmentally friendly choice. The inverter design also contributes to a more stable arc, providing better control and precision during welding processes.

Another significant characteristic of the IM658-A is its user-friendly interface, which boasts an intuitive control panel. This feature is particularly beneficial for operators of varying skill levels, allowing for quick adjustments to settings and ensuring optimal performance for different welding tasks. The digital display aids in easy monitoring of parameters, resulting in consistent weld quality.

Durability is a hallmark of the Lincoln Electric brand, and the IM658-A is no exception. Constructed with high-quality materials, the machine is built to withstand the rigors of industrial environments. Its robust design includes protective features that safeguard internal components from damage, ensuring longevity and reliability.

Moreover, the machine is designed with portability in mind, as it is relatively lightweight and includes ergonomic handles, facilitating easy transportation around job sites. This makes it an ideal choice for mobile welding applications where versatility and ease of movement are crucial.

In summary, the Lincoln Electric IM658-A combines advanced features with innovative technologies to deliver a welding solution that meets the rigorous demands of various industries. Its multifunctional capabilities, energy-efficient design, user-friendly interface, and durable build make it a standout option for professionals looking to enhance their welding operations.
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