Lincoln Electric IM658-A manual K1548-1 Linc NET Receptacle KIT Input and Output

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ACCESSORIES

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K1548-1 LINC NET RECEPTACLE KIT (INPUT AND OUTPUT)

LINC NET RECEPTACLE (OUTPUT)

Optional Output Connector Installation into the Control Box Cabinet and/or into the Feeder Head Enclosure.

Control Box Cabinet Procedure

1.Turn off power.

2.Remove the screws from the front of the lower and middle option panels of the User

Interface cabinet.

3.Tilt the option panels away from the front opening of the Control Box cabinet. If the option panel has an electrical connector, disconnect it from the main printed circuit board (note connection point for re-connection later). Remove the option panel and set aside.

4.Remove the plastic plug (black) from the left hole in the bottom of the Control Box cabinet and store it in the bottom of the Control Box cabinet for future use, should the Optional Output Connector be removed.

5.Place the Optional Output Connector (Amphenol) through the hole opened by the previous step (place from the inside, out). Rotate the Optional Output Connector so itʼs aligning key is positioned to the front of the Control Box cabinet. Fasten the Optional Output Connector to the bottom wall of the Control Box cabinet with the four screws pro- vided.

6.Secure the choke (large circular component of the Optional Output Connector) by inserting itʼs leads into the white nylon clip located near the Optional Output Connector on the back wall of the Control Box cabinet. Insert the choke leads only.

7.The Optional Output Connector has two internal connectors, a four pin, and a single lead connec- tor. Connect the four pin connector to the unused four pin connector on the main printed circuit board. Connect the single lead connector to a similar connector found on a lead nearby that branches out of the Control Box wiring harness.

8.Re-install the lower and middle option panels by reversing the removal process. While re-installing the option panels, ensure clearance between Optional Output Connector components, Control Box wiring

harness, and option panel harness (if any).

Feeder Head Enclosure Procedure

1.Turn power off.

2.Remove the Feeder Head rear access door. The Feeder Head cover can be removed to aid instal- lation, but is not required.

3.Remove the plastic plug (black) from the hole at the right rear of the Feeder Head and store it in the left side of the Feeder Head rear compart- ment for future use, should the Optional Output Connector be removed.

4.Disconnect a printed circuit board connector located at the bottom right corner of the printed circuit board and position it to the left so as to pro- vide clear access to the lower right corner of the Feeder Head enclosure.

5.Place the Optional Output Connector (Amphenol) through the hole opened by the two previous steps (place from the inside, out). Rotate the Optional Output Connector so itʼs aligning key is positioned to the top of the Feeder Head enclo- sure. Fasten the Optional Output Connector to the back wall of the Control Box cabinet with the four screws provided.

6.Secure the choke (large circular component of the Optional Output Connector) by inserting itʼs leads into the white nylon clip located near the Optional Output Connector on the floor of the Feeder Head. Insert the long choke leads rather than the short leads that run between the choke and the Output Connector. Insert the choke leads only.

7.The Optional Output Connector has two internal connectors, a four pin, and a single lead connec- tor. Connect the four pin connector to the unused four pin connector on the printed circuit board. Connect the single lead connector to a similar connector found on a lead nearby that branches out of the Feeder Head wiring harness.

8.Reconnect the printed circuit board connector that was disconnected earlier.

9.Replace the rear access door and Feeder Head cover if removed.

POWER FEED 10 DUAL

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Contents OPERATOR’S Manual Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents P346 Series Section ESection F Installation Boom Mounting of Wire Drive Unit Safety PrecautionsMounting the Wire Drive Unit Control Cable Mounting on Power SourceMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsElectrode Cable Connections Control Cable SpecificationsAvailable Cable Assemblies Changing the Wire Drive Ratio Wire Drive Gear Ratio High or LOW SpeedWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupLSB Figure A.4 Setting DIP Switches in the Wire DriveProcedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONMagnum 200 / 300 / 400 Guns General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementGmaw Shielding GAS Water Connections for Water Cooled GunsOptional Panels for Control BOX General Panel Installation GuidelinesBoom and Bench Conversions Recommended Processes and Equipment Product DescriptionDuty Cycle Control BOX OperationK1542-14 Head Select Panel K1542-13 Dual Procedure / Memory PanelCV/Gouge PanelStd Control BOX Panels -- ʻLARGEʼ Option PanelsK1542-6 M Panel K1542-11 MX2 PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWire Drive Settings -- External Wire Drive OperationWhen using 2 Step Logic When using 4 Step Logic With Crater Fill OFFGear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsElectrode Polarity Figure B.1 Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentProcedure for Setting Angle of Feed Plate GAS Guard Regulator SettingMaking a Weld Wire Reel ChangingWire Feed Overload Protection Status Light States Component Status LightsStatus Light States CONʼT Cored Electrode Wire Size Solid Steel ElectrodeAluminum Electrode Roll DH Drive 4-DrivenDescription and Installation of Optional Control BOX Panels Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-14 Head Select Panel Small Panel K1542-13 Dual Procedure Memory Panel Small PanelK1543, K1544 and K1545 Input Cable Assemblies K1548-1 Linc NET Receptacle KIT Input and Output Feeder Head Enclosure ProcedureK1504-1 Coil Adapter K162-1 Wire Spindle AdapterK435 Coil Adapter K363P READI-REEL AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersConduit Adapters Dual Procedure Switch OptionsUsing Dual Procedure with FAST-MATE Guns K1536-1 Water Flow Sensor KIT K590-6 Water Connection KIT for Drive onlyK659-1 GAS Guard Regulator K1556-1 Light Duty Caster KITWire Drive Motor and Gearbox MaintenanceGun and Cable Maintenance Drive Rolls and Guide TubesHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Diagrams Control BOX Dimension Print Wire Feeder Bench Model Dimension Print DIAGRAMSF-4 Print Power Feed 10 Dual Precaucion Warnung
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