Lincoln Electric IM658-A manual Control BOX -- Using Operating Limits

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B-5

OPERATION

B-5

 

 

 

Crater - Used only when welding with the 4-Step trig- ger mode. Can be set to Off or On. When On, Adjustments can be made to WFS and Volts/Trim on the Control/Display panel. These settings are then used for ʻcrateringʼ when in the 4-Step trigger mode (see explanation of 2 Step and 4 Step operation below). When Off, ʻcrateringʼ is not possible.

CONTROL BOX -- PC BOARD ADJUSTMENTS

The Control Box Mother board provides the capability to adjust some wire feeding parameters as follows:

Acceleration: The motor acceleration can be varied in five steps, from slow to fast. See “Setting DIP Switches in the Control Box” section.

Burnback: For the options which cannot adjust the Burnback set up parameter (CV/G and M panels) a PC board adjustment (trimmer R5) is provided. The range is 0.0 to 0.25 seconds, increasing in the clock- wise direction. This is ignored by options which have the ability to adjust Burnback (MX2 and MSP2 pan- els).

Run In: For the options which cannot adjust the Run In set up parameter (CV/G and M panels) a PC board DIP switch setting is provided. In one position, the run in speed will be the minimum Wire Drive WFS. At the other setting, run in will occur at the same speed as set on the WFS knob. This DIP switch setting is ignored by options which have the ability to adjust Run In (MX2 and MSP2 panels). See “Setting DIP Switches in the Control Box” section.

With system power on, select the weld mode for which you want to set limits. If a Dual Procedure option is installed, select the procedure A. Turn the system power off. Remove the two screws holding the Control/Display panel to the Control Box, but do not unplug it. Tilt the panel down to allow access to DIP switches S1-1, S2-6 and S2-7. (See “Setting DIP Switches in the Control Box” section.) Do not allow the panel to hang by the wiring harness.

Determine if the Wire Drive is set up for low or high speed. If low speed, S1-1 should be off. If high speed, set S1-1 to on.

To adjust the lower limit, set S2-6 to on. Turn the power on and adjust the WFS/Amps and Volts/Trim knobs to the desired lower limits. Note: You will not be able to adjust the lower limit outside of the minimum and maximum wire feed speed of the Wire Drive, nor above the upper limit. Turn the system power off. Return S2-6 to off.

To adjust the upper limit, set S2-7 to on. Turn the power on and adjust the WFS/Amps and Volts/Trim knobs to the desired upper limits. Note: You will not be able to adjust the upper limit outside of the mini- mum and maximum wire feed speed of the Wire Drive, nor below the lower limit. Turn the system power off. Return S2-7 to off.

If a Dual Procedure panel is installed, repeat the above procedure with the Procedure B selected. When done, attach the Control/Display panel to the Control Box. The machine is now ready for normal operation with the new limits.

CONTROL BOX -- SETTING OPERATING LIMITS

Upper and lower operating limits can be set for the WFS/Amps setting and the Volts/Trim setting. Doing so requires knowledge of how to set the limits, and access to the PC board in the Control Box.

There are two independent sets of limits, Procedure A limits and Procedure B limits. If a DP/M door option is installed, the A and B limits must be set independent- ly. If there is no DP/M door option, the Control Box defaults to Procedure A, and only Procedure A limits can be set.

CONTROL BOX -- USING OPERATING LIMITS

Once set, limits apply to all weld modes. Limiting Procedure A to 200 to 300 inches per minute, for example, limits the ability of the operator to adjust his WFS in pulse, CV and FCAW weld modes. Limiting the Volts to 23.0 to 24.5 would limit the ability of the operator to adjust his Volts in synergic and non-syner- gic CV modes. Procedure B could be set up with dif- ferent limits. Limits are absolute -- they will override values stored in the memories. Note that limits do not apply to set up parameters, such a Preflow and Arc Control.

POWER FEED 10 DUAL

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Contents OPERATOR’S Manual Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents P346 Series Section ESection F Installation Boom Mounting of Wire Drive Unit Safety PrecautionsMounting the Wire Drive Unit Mounting the Control BOX Boom or Separated Bench Models Mounting on Power SourceControl Cable Control Cable ConnectionsElectrode Cable Connections Control Cable SpecificationsAvailable Cable Assemblies Work Cable Connections Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Selecting the Proper Gear RatioRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXLSB Setting DIP Switches in the Wire Drive Figure A.4GUN and Cable Assemblies with Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with FAST-MATECONNECTIONGeneral GUN Connection Guidelines Magnum 200 / 300 / 400 GunsGmaw Shielding GAS Wire Spindle PlacementWire Feed Shut Down Circuit Optional Water Connections for Water Cooled GunsOptional Panels for Control BOX General Panel Installation GuidelinesBoom and Bench Conversions Duty Cycle Product DescriptionRecommended Processes and Equipment Control BOX OperationK1542-13 Dual Procedure / Memory Panel K1542-14 Head Select PanelK1542-6 M Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-11 MX2 PanelControl BOX Panels -- SET UP Controls Description K1542-12 MSP2 PanelControl BOX -- Using Operating Limits Control BOX -- PC Board AdjustmentsWhen using 2 Step Logic Wire Drive OperationWire Drive Settings -- External When using 4 Step Logic With Crater Fill OFFGear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsElectrode Polarity Figure B.1 Procedure for Setting Angle of Feed Plate Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting GAS Guard Regulator SettingMaking a Weld Wire Reel ChangingWire Feed Overload Protection Component Status Lights Status Light StatesStatus Light States CONʼT Aluminum Electrode Wire Size Solid Steel ElectrodeCored Electrode Roll DH Drive 4-DrivenDescription and Installation of Optional Control BOX Panels CC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored ProceduresK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-13 Dual Procedure Memory Panel Small Panel K1542-14 Head Select Panel Small PanelK1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure K1548-1 Linc NET Receptacle KIT Input and OutputK435 Coil Adapter K162-1 Wire Spindle AdapterK1504-1 Coil Adapter K363P READI-REEL AdapterGuns and GUN Adapters GUN Receiver Bushings and AdaptersConduit Adapters Dual Procedure Switch OptionsUsing Dual Procedure with FAST-MATE Guns K659-1 GAS Guard Regulator K590-6 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K1556-1 Light Duty Caster KITGun and Cable Maintenance MaintenanceWire Drive Motor and Gearbox Drive Rolls and Guide Tubes1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Diagrams Control BOX Dimension Print Wire Feeder Bench Model Dimension Print DIAGRAMSF-4 Print Power Feed 10 Dual Precaucion Warnung

IM658-A specifications

The Lincoln Electric IM658-A is a highly specialized and versatile industrial welding machine designed to meet the demanding needs of modern fabrication industries. This robust machine stands out for its advanced features and innovative technologies, making it a preferred choice among professionals in various sectors, including manufacturing, automotive, and construction.

One of the notable features of the IM658-A is its extensive range of welding capabilities. It supports several welding processes such as MIG, TIG, and Stick welding. This multifunctionality allows users to tackle a diverse array of projects without the need for multiple machines, simplifying workflow and optimizing efficiency. The machine is engineered to handle various materials, including steel, stainless steel, and aluminum, providing versatility that is crucial for intricate fabrication tasks.

In terms of technology, the Lincoln Electric IM658-A incorporates advanced inverter technology which enhances its performance while minimizing energy consumption. This technology not only reduces the overall weight of the unit but also improves its power efficiency, making it an environmentally friendly choice. The inverter design also contributes to a more stable arc, providing better control and precision during welding processes.

Another significant characteristic of the IM658-A is its user-friendly interface, which boasts an intuitive control panel. This feature is particularly beneficial for operators of varying skill levels, allowing for quick adjustments to settings and ensuring optimal performance for different welding tasks. The digital display aids in easy monitoring of parameters, resulting in consistent weld quality.

Durability is a hallmark of the Lincoln Electric brand, and the IM658-A is no exception. Constructed with high-quality materials, the machine is built to withstand the rigors of industrial environments. Its robust design includes protective features that safeguard internal components from damage, ensuring longevity and reliability.

Moreover, the machine is designed with portability in mind, as it is relatively lightweight and includes ergonomic handles, facilitating easy transportation around job sites. This makes it an ideal choice for mobile welding applications where versatility and ease of movement are crucial.

In summary, the Lincoln Electric IM658-A combines advanced features with innovative technologies to deliver a welding solution that meets the rigorous demands of various industries. Its multifunctional capabilities, energy-efficient design, user-friendly interface, and durable build make it a standout option for professionals looking to enhance their welding operations.
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