Lincoln Electric IM658-A manual K1542-13 Dual Procedure Memory Panel Small Panel

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ACCESSORIES

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tings of the procedure by 10 percent.

Lincoln Power Wave power sources utilizes a control scheme known as adaptive control in all pulse modes. Because the Power Wave utilizes adaptive control, it can adjust the pulsing parameters based on changes in the arc due to changes in the electrical sitckout of the electrode. (Electrical stickout is the distance from the contact to to the workpiece.) The Power Wave is optimized for use with a .75” stickout. The adaptive behavior is programmed to support a stickout range from .5” to 1.25”. In the low and high end of the wire feed speed ranges of most processes, the adaptive behavior may be restricted. This is a physical restric- tion due to reaching the edge of the operating range for the process.

The Arc Control adjustment allows the pulse frequen- cy to be varied. Increasing the Arc control causes the frequency setting to increase, while decreasing the Arc Control causes the frequency to decrease. Varying the Arc Control, and hence, the pulse fre- quency, affects the droplet transfer and allows fine- tuning for different welding positions.

Crater Fill operation is covered in the WIRE DRIVE OPERATIONS section.

Installation is as follows:

1.Turn off power.

2.Remove the two screws from the front of the stan- dard or option panel at the location you choose to install your new option, (bottom), of the Control Box cabinet. Save the screws for re-use. Unplug the white electrical connector. Remove the chas- sis wire (if equipped) from the back of the stan- dard or option panel. Discard the old panel or save for future use.

3.Tilt the new option panel away from the front opening of the Control Box cabinet and plug the white electrical connector into the proper connec- tor (12 pin) on the right side of the main printed circuit board until the connector latches into place. Attach the chassis wire (if equipped) to the back of the new panel.

4.Slide the new panel through the opening, taking care not to damage the connections and the print- ed circuit board on the back.

5.Align the screw holes, replace the two screws and tighten.

K1542-14 Head Select Panel (Small Panel):

This panel allows for the selection of the feed head to be used in a two feed head system. All selections are done with push buttons and indicator lights. To select the feed head to be used, simply press the desired

feed head button (Head 1 or Head 2). Descriptions

Indicator Lights - Extra bright red LEDʼs for viewing at almost any angle. Always indicate the procedure, also indicate active memory and save mode if applicable.

Switches - Discreet PC board mounted switches, UL and CSA approved, with an IEC rating of protection class IP67.

Switch Covers - Heavy duty switch covers of silicone rubber providing a high degree of protection from heat and dust. Covers are designed to be individually field replaceable in the unlikely event that one gets dam- aged.

K1542-13 DUAL PROCEDURE /

MEMORY PANEL (SMALL PANEL)

Note: This panel will function with S24004-3 and high- er Control Box Software only.

The Dual Procedure / Memory panel provides for the selection of either of two procedures, or a gun switch for remote selection of the procedure. In addition, there are six permanent memory storage locations for saving commonly used procedures. Procedures A and B are “soft” type memories that record any changes made to them. The additional memory locations are “hard” or more permanent type memories. Any changes made must be consciously saved back to them. Furthermore, each memory contains only one procedure, therefore any combination of memories may be recalled to procedure A and B.

Descriptions

Indicator Lights - Extra bright red LEDʼs for viewing at almost any angle. Always indicate the procedure, also indicate active memory and save mode if applicable.

Switches - Discreet PC board mounted switches, UL and CSA approved, with an IEC rating of protection class IP67.

Switch Covers - Heavy duty switch covers of silicone rubber providing a high degree of protection from heat and dust. Covers are designed to be individually field replaceable in the unlikely event that one gets dam- aged.

Dual Procedure Selection

The procedure switch is used to scroll the indicator to select PROCEDURE A, PROCEDURE B, or the GUN switch. When the GUN switch is selected, the proce- dure is determined by the position of the switch locat- ed at the gun. Under this condition, indicators will show that the gun switch has been selected and also

POWER FEED 10 DUAL

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Contents OPERATOR’S Manual Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Section E Section FP346 Series Installation Safety Precautions Mounting the Wire Drive UnitBoom Mounting of Wire Drive Unit Control Cable Connections Mounting on Power SourceControl Cable Mounting the Control BOX Boom or Separated Bench ModelsControl Cable Specifications Available Cable AssembliesElectrode Cable Connections Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable ConnectionsRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupLSB Figure A.4 Setting DIP Switches in the Wire DriveGUN and Cable Assemblies with FAST-MATECONNECTION Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with Standard ConnectionMagnum 200 / 300 / 400 Guns General GUN Connection GuidelinesWater Connections for Water Cooled Guns Wire Spindle PlacementWire Feed Shut Down Circuit Optional Gmaw Shielding GASGeneral Panel Installation Guidelines Boom and Bench ConversionsOptional Panels for Control BOX Control BOX Operation Product DescriptionRecommended Processes and Equipment Duty CycleK1542-14 Head Select Panel K1542-13 Dual Procedure / Memory PanelK1542-11 MX2 Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-6 M PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWhen using 4 Step Logic With Crater Fill OFF Wire Drive OperationWire Drive Settings -- External When using 2 Step LogicWire Reel Loading READI-REELS, Spools or Coils Electrode PolarityGear BOX Ratio Figure B.1 GAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Procedure for Setting Angle of Feed PlateWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Status Light States Component Status LightsStatus Light States CONʼT Roll DH Drive 4-Driven Wire Size Solid Steel ElectrodeCored Electrode Aluminum ElectrodeDescription and Installation of Optional Control BOX Panels Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-14 Head Select Panel Small Panel K1542-13 Dual Procedure Memory Panel Small PanelK1543, K1544 and K1545 Input Cable Assemblies K1548-1 Linc NET Receptacle KIT Input and Output Feeder Head Enclosure ProcedureK363P READI-REEL Adapter K162-1 Wire Spindle AdapterK1504-1 Coil Adapter K435 Coil AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersDual Procedure Switch Options Using Dual Procedure with FAST-MATE GunsConduit Adapters K1556-1 Light Duty Caster KIT K590-6 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorDrive Rolls and Guide Tubes MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Diagrams Control BOX Dimension Print Wire Feeder Bench Model Dimension Print DIAGRAMSF-4 Print Power Feed 10 Dual Precaucion Warnung

IM658-A specifications

The Lincoln Electric IM658-A is a highly specialized and versatile industrial welding machine designed to meet the demanding needs of modern fabrication industries. This robust machine stands out for its advanced features and innovative technologies, making it a preferred choice among professionals in various sectors, including manufacturing, automotive, and construction.

One of the notable features of the IM658-A is its extensive range of welding capabilities. It supports several welding processes such as MIG, TIG, and Stick welding. This multifunctionality allows users to tackle a diverse array of projects without the need for multiple machines, simplifying workflow and optimizing efficiency. The machine is engineered to handle various materials, including steel, stainless steel, and aluminum, providing versatility that is crucial for intricate fabrication tasks.

In terms of technology, the Lincoln Electric IM658-A incorporates advanced inverter technology which enhances its performance while minimizing energy consumption. This technology not only reduces the overall weight of the unit but also improves its power efficiency, making it an environmentally friendly choice. The inverter design also contributes to a more stable arc, providing better control and precision during welding processes.

Another significant characteristic of the IM658-A is its user-friendly interface, which boasts an intuitive control panel. This feature is particularly beneficial for operators of varying skill levels, allowing for quick adjustments to settings and ensuring optimal performance for different welding tasks. The digital display aids in easy monitoring of parameters, resulting in consistent weld quality.

Durability is a hallmark of the Lincoln Electric brand, and the IM658-A is no exception. Constructed with high-quality materials, the machine is built to withstand the rigors of industrial environments. Its robust design includes protective features that safeguard internal components from damage, ensuring longevity and reliability.

Moreover, the machine is designed with portability in mind, as it is relatively lightweight and includes ergonomic handles, facilitating easy transportation around job sites. This makes it an ideal choice for mobile welding applications where versatility and ease of movement are crucial.

In summary, the Lincoln Electric IM658-A combines advanced features with innovative technologies to deliver a welding solution that meets the rigorous demands of various industries. Its multifunctional capabilities, energy-efficient design, user-friendly interface, and durable build make it a standout option for professionals looking to enhance their welding operations.
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