Lincoln Electric IM658-A manual General GUN Connection Guidelines, Magnum 200 / 300 / 400 Guns

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INSTALLATION

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Magnum 200 / 300 / 400 Guns

The easiest and least expensive way to use Magnum 200/300/400 guns with the Power Feed 10 Dual wire feeder is to order them with the K466-10 connector kit, or to buy a completely assembled Magnum gun hav- ing the K466-10 connector (such as the K497-21 dedi- cated Magnum 400).

Magnum 550 Guns

The easiest and least expensive way to use the Magnum 550 guns with Power Feed 10 Dual wire feeders is to order the gun with the K613-7 connector kit, and install a K1500-3 gun connection kit to the wire feeder.

Lincoln Innershield and Sub Arc Guns

All of these guns can be connected to the Power Feed by using the K1500-1 Adapter Kit.

Lincoln Fume Extraction Guns

The K556 (250XA) and K566 (400XA) guns require that a K489-2 Fast-Mate™ adapter kit be installed. Installation of this adapter also requires a K1500-1 gun connector kit.

The K206, K289, and K309 require only the installa- tion of a K1500-1 connector in the Power Feed wire feeder.

Non-Lincoln Guns

Most competitive guns can be connected to the Power Feed by using one of the K1500 series adapter kits, See “Gun Adapters” in ACCESSORIES section.

GENERAL GUN CONNECTION GUIDELINES

The instructions supplied with the gun and K1500 series gun adapter should be followed when installing and configuring a gun. What follows are some gener- al guidelines that are not intended to cover all guns.

a. Check that the drive rolls and guide tubes are proper for the electrode size and type being used. If not, change them.

b. Lay the cable out straight. Insert the connector on the welding conductor cable into the brass conductor block on the front of the wire drive head. Make sure it is all the way in and tighten the hand clamp. Keep this connection clean and bright. Connect the trigger control cable polarized plug into the mating 5 cavity receptacle on the front of the wire drive unit.

Note: for Fast-Mate and European connector style guns, connect gun to gun connector making sure all pins and gas tube line up with appropri- ate holes in connector. Tighten gun by turning large nut on gun clockwise.

c.For GMA Gun Cables with separate gas fittings, connect the 3/16” I.D. gas hose from the wire drive unit to the gun cable barbed fitting.

d.For water cooled guns see WATER CONNEC- TIONS in this section.

POWER FEED 10 DUAL

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Contents OPERATOR’S Manual Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Section F Section EP346 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Control Cable Connections Mounting on Power SourceControl Cable Mounting the Control BOX Boom or Separated Bench ModelsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable ConnectionsRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupLSB Figure A.4 Setting DIP Switches in the Wire DriveGUN and Cable Assemblies with FAST-MATECONNECTION Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with Standard ConnectionMagnum 200 / 300 / 400 Guns General GUN Connection GuidelinesWater Connections for Water Cooled Guns Wire Spindle PlacementWire Feed Shut Down Circuit Optional Gmaw Shielding GASBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Control BOX Operation Product DescriptionRecommended Processes and Equipment Duty CycleK1542-14 Head Select Panel K1542-13 Dual Procedure / Memory PanelK1542-11 MX2 Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-6 M PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWhen using 4 Step Logic With Crater Fill OFF Wire Drive OperationWire Drive Settings -- External When using 2 Step LogicElectrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 GAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Procedure for Setting Angle of Feed PlateWire Feed Overload Protection Wire Reel ChangingMaking a Weld Status Light States Component Status LightsStatus Light States CONʼT Roll DH Drive 4-Driven Wire Size Solid Steel ElectrodeCored Electrode Aluminum ElectrodeDescription and Installation of Optional Control BOX Panels Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-14 Head Select Panel Small Panel K1542-13 Dual Procedure Memory Panel Small PanelK1543, K1544 and K1545 Input Cable Assemblies K1548-1 Linc NET Receptacle KIT Input and Output Feeder Head Enclosure ProcedureK363P READI-REEL Adapter K162-1 Wire Spindle AdapterK1504-1 Coil Adapter K435 Coil AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K1556-1 Light Duty Caster KIT K590-6 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorDrive Rolls and Guide Tubes MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Diagrams Control BOX Dimension Print Wire Feeder Bench Model Dimension Print DIAGRAMSF-4 Print Power Feed 10 Dual Precaucion Warnung

IM658-A specifications

The Lincoln Electric IM658-A is a highly specialized and versatile industrial welding machine designed to meet the demanding needs of modern fabrication industries. This robust machine stands out for its advanced features and innovative technologies, making it a preferred choice among professionals in various sectors, including manufacturing, automotive, and construction.

One of the notable features of the IM658-A is its extensive range of welding capabilities. It supports several welding processes such as MIG, TIG, and Stick welding. This multifunctionality allows users to tackle a diverse array of projects without the need for multiple machines, simplifying workflow and optimizing efficiency. The machine is engineered to handle various materials, including steel, stainless steel, and aluminum, providing versatility that is crucial for intricate fabrication tasks.

In terms of technology, the Lincoln Electric IM658-A incorporates advanced inverter technology which enhances its performance while minimizing energy consumption. This technology not only reduces the overall weight of the unit but also improves its power efficiency, making it an environmentally friendly choice. The inverter design also contributes to a more stable arc, providing better control and precision during welding processes.

Another significant characteristic of the IM658-A is its user-friendly interface, which boasts an intuitive control panel. This feature is particularly beneficial for operators of varying skill levels, allowing for quick adjustments to settings and ensuring optimal performance for different welding tasks. The digital display aids in easy monitoring of parameters, resulting in consistent weld quality.

Durability is a hallmark of the Lincoln Electric brand, and the IM658-A is no exception. Constructed with high-quality materials, the machine is built to withstand the rigors of industrial environments. Its robust design includes protective features that safeguard internal components from damage, ensuring longevity and reliability.

Moreover, the machine is designed with portability in mind, as it is relatively lightweight and includes ergonomic handles, facilitating easy transportation around job sites. This makes it an ideal choice for mobile welding applications where versatility and ease of movement are crucial.

In summary, the Lincoln Electric IM658-A combines advanced features with innovative technologies to deliver a welding solution that meets the rigorous demands of various industries. Its multifunctional capabilities, energy-efficient design, user-friendly interface, and durable build make it a standout option for professionals looking to enhance their welding operations.
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