Lincoln Electric IM658-A manual Welding and Cutting Sparks can Cause fire or explosion, Iii

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SAFETY

iii

WELDING and CUTTING

SPARKS can

cause fire or explosion.

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire.

Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”. For information, purchase “Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society (see address above).

6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate cir- cuits. This can create fire hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

6.I. Read and follow NFPA 51B “ Standard for Fire Prevention During Welding, Cutting and Other Hot Work”, available from NFPA, 1 Batterymarch Park,PO box 9101, Quincy, Ma 022690-9101.

6.j. Do not use a welding power source for pipe thawing.

CYLINDER may explode if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the process used and properly operating regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

•Away from areas where they may be struck or subjected to physical damage.

•A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY powered equipment.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼs recommendations.

8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturerʼs recommendations.

Jan, 07

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Contents OPERATOR’S Manual Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section F Section EP346 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Mounting on Power Source Control CableMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Wire Drive Gear Ratio High or LOW Speed Changing the Wire Drive RatioWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXLSB Setting DIP Switches in the Wire Drive Figure A.4Wire Feed Drive Roll Kits Procedure to Install Drive Rolls and Wire GuidesGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONGeneral GUN Connection Guidelines Magnum 200 / 300 / 400 GunsWire Spindle Placement Wire Feed Shut Down Circuit OptionalGmaw Shielding GAS Water Connections for Water Cooled GunsBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Product Description Recommended Processes and EquipmentDuty Cycle Control BOX OperationK1542-13 Dual Procedure / Memory Panel K1542-14 Head Select PanelControl BOX Panels -- ʻLARGEʼ Option Panels CV/Gouge PanelStdK1542-6 M Panel K1542-11 MX2 PanelControl BOX Panels -- SET UP Controls Description K1542-12 MSP2 PanelControl BOX -- Using Operating Limits Control BOX -- PC Board AdjustmentsWire Drive Operation Wire Drive Settings -- ExternalWhen using 2 Step Logic When using 4 Step Logic With Crater Fill OFFElectrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feed Plate GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Component Status Lights Status Light StatesStatus Light States CONʼT Wire Size Solid Steel Electrode Cored ElectrodeAluminum Electrode Roll DH Drive 4-DrivenDescription and Installation of Optional Control BOX Panels CC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored ProceduresK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-13 Dual Procedure Memory Panel Small Panel K1542-14 Head Select Panel Small PanelK1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure K1548-1 Linc NET Receptacle KIT Input and OutputK162-1 Wire Spindle Adapter K1504-1 Coil AdapterK435 Coil Adapter K363P READI-REEL AdapterGuns and GUN Adapters GUN Receiver Bushings and AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K590-6 Water Connection KIT for Drive only K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1556-1 Light Duty Caster KITMaintenance Wire Drive Motor and GearboxGun and Cable Maintenance Drive Rolls and Guide Tubes1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Err 211 Err 212Diagrams Control BOX Dimension Print Wire Feeder Bench Model Dimension Print DIAGRAMSF-4 Print Power Feed 10 Dual Precaucion Warnung

IM658-A specifications

The Lincoln Electric IM658-A is a highly specialized and versatile industrial welding machine designed to meet the demanding needs of modern fabrication industries. This robust machine stands out for its advanced features and innovative technologies, making it a preferred choice among professionals in various sectors, including manufacturing, automotive, and construction.

One of the notable features of the IM658-A is its extensive range of welding capabilities. It supports several welding processes such as MIG, TIG, and Stick welding. This multifunctionality allows users to tackle a diverse array of projects without the need for multiple machines, simplifying workflow and optimizing efficiency. The machine is engineered to handle various materials, including steel, stainless steel, and aluminum, providing versatility that is crucial for intricate fabrication tasks.

In terms of technology, the Lincoln Electric IM658-A incorporates advanced inverter technology which enhances its performance while minimizing energy consumption. This technology not only reduces the overall weight of the unit but also improves its power efficiency, making it an environmentally friendly choice. The inverter design also contributes to a more stable arc, providing better control and precision during welding processes.

Another significant characteristic of the IM658-A is its user-friendly interface, which boasts an intuitive control panel. This feature is particularly beneficial for operators of varying skill levels, allowing for quick adjustments to settings and ensuring optimal performance for different welding tasks. The digital display aids in easy monitoring of parameters, resulting in consistent weld quality.

Durability is a hallmark of the Lincoln Electric brand, and the IM658-A is no exception. Constructed with high-quality materials, the machine is built to withstand the rigors of industrial environments. Its robust design includes protective features that safeguard internal components from damage, ensuring longevity and reliability.

Moreover, the machine is designed with portability in mind, as it is relatively lightweight and includes ergonomic handles, facilitating easy transportation around job sites. This makes it an ideal choice for mobile welding applications where versatility and ease of movement are crucial.

In summary, the Lincoln Electric IM658-A combines advanced features with innovative technologies to deliver a welding solution that meets the rigorous demands of various industries. Its multifunctional capabilities, energy-efficient design, user-friendly interface, and durable build make it a standout option for professionals looking to enhance their welding operations.