Lincoln Electric IM528-B manual Installation with a Power Source, Ranger 8 Installation

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INSTALLATION

INSTALLATION WITH A POWER SOURCE

Ranger 8 Installation

Tables 1 and 2 list the required and optional equipment for installing and operating the TIG Module with a Ranger 8. Table 1 is for the Ranger 8, and table 2 is for the Ranger 8 with the K892-1 Remote Kit installed. The Remote Kit installation is identified by the presence of a 6-pin remote connector located between the output studs.

Refer to the Connection Diagrams Figures 1 and

2.Figure 1 is for the Ranger 8, and figure 2, for the Ranger 8 with the K892-1 Remote Kit installed. Make sure all connections are tight before proceeding.

RANGER 8 (WITH NO K892-1 REMOTE KIT) AND THE TIG MODULE

REQUIRED EQUIPMENT

 

 

 

 

 

 

 

 

 

 

Control

Contactor

Work and

TIG

Work

Shielding Gas,

Arc Start

 

 

Cable

Kit

Electrode

Torch

Lead

Regulator,

Switch

 

 

 

 

Leads from

 

 

Flowmeter

 

 

 

 

 

Ranger 8 to

 

 

 

 

 

 

 

 

TIG Module

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K936-4

K938-1

User Supplied;

User

User Supplied;

User

K814

 

9-pin to

Field

Length as

Supplied

Length as

Supplied

 

 

 

115V Plug

Installed

Req’d. Cable

 

Req’d. Cable

 

 

 

 

 

 

Sized to Match

 

Sized to Match

 

 

 

 

 

 

Current and

 

Current and

 

 

 

 

 

 

Duty Cycle

 

Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RANGER 8 (WITH NO K892-1 REMOTE KIT) AND THE TIG MODULE

OPTIONAL EQUIPMENT

 

 

 

 

 

 

 

 

 

 

Control

Water

Docking

 

 

 

 

 

 

Cable

Valve

Kit

 

 

 

 

 

 

Extension

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K937 - [ ]

K844-1

K939-1

 

 

 

 

 

Extension

 

Mounts to

 

 

 

 

 

 

9-pin to 9-pin

 

Ranger 8 Roof

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE 1

TIG MODULE

5

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Contents TIG Module Safety Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications TIG ModuleSafety Precautions LocationEnvironmental Protection High Frequency Interference ProtectionSupply Connections Input and Output ConnectionsInstallation of Field Installed Accessories Installation with a Power Source Ranger 8 InstallationRanger 8 / TIG Module Connection Diagram Installation Ranger 8 / K892-1 Remote KIT / TIG Module Connection Diagram Ranger 9 Installation Ranger 9 and the TIG Module Required EquipmentRanger 9 and the TIG Module Optional Equipment Ranger 9 / TIG Module Connection Diagram Ranger 10 and Ranger 300 D Installation Ranger 10 / TIG Module Connection Diagram Ranger 300 D / TIG Module Connection Diagram 12b Ranger 10-LX and Ranger 300D-LX Installation Ranger 10-LX / TIG Module Connection Diagram Ranger 300D-LX / TIG Module Connection Diagram 14b Installation with other Lincoln Power Sources Switch Classic Classic III & Iiid Idealarc 250 AC/DCInstallation TIG Module on a Lincoln Power Source Connection Diagram Operating Instructions General WarningsGraphic Symbols Used on this Equipment or in this Manual GAS InputProduct Description Recommended Processes and EquipmentDesign Summary Operation Control PanelRear Connections K930- / Ranger 8 Without the K892-1 Settings K930- SettingsRanger 8 Without the K892-1 Remote KIT Settings Ranger 8 OperationK930- / Ranger 8 with the K892-1 Settings Ranger 8 with the K892-1 Remote KIT Installed SettingsTIG Module Settings K930- / Ranger 9 Settings Ranger 9 OperationRanger 10 Settings Ranger 10 / Ranger 300 D OperationRanger 10-LX Settings Ranger 10-LX / Ranger 300 DLX OperationOperation on Other Lincoln Power Sources K930- / Lincoln Power Source SettingsLincoln Power Source Settings TIG Welding Information Typical Current Ranges 1 for Tungsten ElectrodesOptions / Accessories Safety Precautions Periodic MaintenanceTroubleshooting How To Use Troubleshooting GuideTroubleshooting Guide Problems Possible Symptoms CauseRecommended Course of Action Output Problems IRECOMMENDED Course of ActionWiring Diagram TIG ModuleWiring Diagram for Code Page Page Precaucion Guards off