Lincoln Electric IM528-B manual Troubleshooting Guide, Problems Possible Symptoms Cause

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TROUBLESHOOTING

Troubleshooting Guide

Observe Safety Guidelines detailed in the beginning of this manual.

PROBLEMS

POSSIBLE

(SYMPTOMS)

CAUSE

 

OUTPUT PROBLEMS

Major Physical or Electrical

1. Contact your local Lincoln

Damage is Evident.

Authorized Field Service

 

Facility

High frequency jumpsfrom the

1.

Make certain that the welder

electrode to work but welding arc

 

power source has weld output-

does not establish

 

Check for open circuit voltage

 

 

at welding power source

 

2.

Make certain that the tungsten

 

 

type and size is correct for the

 

 

process

 

3.

The tungsten may be

 

 

contaminated - clean or replace

RECOMMENDED COURSE OF ACTION

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

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TIG MODULE

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Contents TIG Module Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications TIG Module InstallationLocation Safety PrecautionsEnvironmental Protection High Frequency Interference ProtectionInput and Output Connections Supply ConnectionsInstallation of Field Installed Accessories Ranger 8 Installation Installation with a Power SourceRanger 8 / TIG Module Connection Diagram Installation Ranger 8 / K892-1 Remote KIT / TIG Module Connection Diagram Ranger 9 Installation Ranger 9 and the TIG Module Required EquipmentRanger 9 and the TIG Module Optional Equipment Ranger 9 / TIG Module Connection Diagram Ranger 10 and Ranger 300 D Installation Ranger 10 / TIG Module Connection Diagram Ranger 300 D / TIG Module Connection Diagram 12b Ranger 10-LX and Ranger 300D-LX Installation Ranger 10-LX / TIG Module Connection Diagram Ranger 300D-LX / TIG Module Connection Diagram 14b Switch Classic Classic III & Iiid Idealarc 250 AC/DC Installation with other Lincoln Power SourcesInstallation TIG Module on a Lincoln Power Source Connection Diagram General Warnings Operating InstructionsGAS Input Graphic Symbols Used on this Equipment or in this ManualProduct Description Recommended Processes and EquipmentDesign Summary Control Panel OperationRear Connections K930- Settings K930- / Ranger 8 Without the K892-1 SettingsRanger 8 Without the K892-1 Remote KIT Settings Ranger 8 OperationRanger 8 with the K892-1 Remote KIT Installed Settings K930- / Ranger 8 with the K892-1 SettingsTIG Module Settings Ranger 9 Operation K930- / Ranger 9 SettingsRanger 10 / Ranger 300 D Operation Ranger 10 SettingsRanger 10-LX / Ranger 300 DLX Operation Ranger 10-LX SettingsOperation on Other Lincoln Power Sources K930- / Lincoln Power Source SettingsLincoln Power Source Settings Typical Current Ranges 1 for Tungsten Electrodes TIG Welding InformationOptions / Accessories Periodic Maintenance Safety PrecautionsHow To Use Troubleshooting Guide TroubleshootingTroubleshooting Guide Problems Possible Symptoms CauseRecommended Course of Action Output Problems Course of Action IRECOMMENDEDTIG Module Wiring DiagramWiring Diagram for Code Page Page Precaucion Guards off