Lincoln Electric IM528-B Operation on Other Lincoln Power Sources, Lincoln Power Source Settings

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OPERATION

OPERATION ON OTHER LINCOLN POWER SOURCES

The table (Table 13) lists the recommended switch and control settings for the TIG Module when used with various Lincoln power sources.

Operate the power source in accordance with its Manual.

Note that AC power sources must be derated approximately 50% when used for AC TIG welding. This is due to the special nature of the TIG welding arc. Input currents will also be higher when AC TIG welding. Be sure the power source is properly fused to handle this situation.

If your power source has remote control capability,

refer to the second half of the diagram Figure 9 which covers the proper use of the TIG Module Current Control with Hand and Foot Amptrols.

Once the TIG Module and the power source are properly set up, TIG welding is very easy. Position the torch in place, lower your helmet, and press the Arc Start Switch or Amptrol. The power source contactor (or the optional TIG Module contactor) will close, gas will flow for a one-half second preflow time, and the high frequency will come on. The arc should strike and welding should begin. At the end of the weld, simply release the Arc Start Switch or Amptrol, and the contactor will open, shutting off the arc. The Afterflow time will begin, cooling the torch, protecting the weld and the tungsten. If another weld is started during the Afterflow time, there will be no preflow time delay. The contactor will close immediately when the Arc Start Switch or Amptrol is pressed.

TABLE 13: K930-[ ] / LINCOLN POWER SOURCE SETTINGS

K930-[ ] SETTINGS

 

 

 

 

HF

 

 

2

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CURRENT

 

 

 

 

 

HIGH

 

 

 

CURRENT

CONTROL

 

 

POWER

FREQUENCY

AFTERFLOW

CONTROL

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

 

 

 

ADJUST

 

ADJUST

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO SUIT,

 

TO SUIT

 

 

 

 

 

 

 

 

 

 

 

 

5 - 55 SECONDS

0-10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START

REMOTE (WITH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- OR -

 

 

 

 

 

 

 

AN AMPTROL)

 

 

 

 

LOCAL (WITH AN

 

 

 

 

 

 

ARC START

CONTINUOUS

SWITCH)

LINCOLN POWER SOURCE SETTINGS

 

 

CURRENT

CONSULT YOUR

WELD MODE

OUTPUT

CONTROL

POWER SOURCE

POLARITY

CONTROL

SWITCH

INSTRUCTION OR

 

IF POWER SOURCE HAS REMOTE

SET TO REMOTE IF

OPERATORS MANUAL

 

THIS SWITCH APPEARS

FOR COMPLETE

CHOOSE CONSTANT

CONTROL CAPABILITY, THIS

CONTROL WILL HAVE NO EFFECT

ON THE POWER

INFORMATION

CURRENT (STICK)

 

SOURCE

 

OUTPUT, AC OR

FOR OTHER POWER SOURCES,

 

 

DC AS REQUIRED

SET TO OUTPUT CURRENT

 

 

 

DESIRED

 

 

TIG MODULE

29

 

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Contents TIG Module Safety Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications TIG ModuleSafety Precautions LocationEnvironmental Protection High Frequency Interference ProtectionSupply Connections Input and Output ConnectionsInstallation of Field Installed Accessories Installation with a Power Source Ranger 8 InstallationRanger 8 / TIG Module Connection Diagram Installation Ranger 8 / K892-1 Remote KIT / TIG Module Connection Diagram Ranger 9 and the TIG Module Required Equipment Ranger 9 InstallationRanger 9 and the TIG Module Optional Equipment Ranger 9 / TIG Module Connection Diagram Ranger 10 and Ranger 300 D Installation Ranger 10 / TIG Module Connection Diagram Ranger 300 D / TIG Module Connection Diagram 12b Ranger 10-LX and Ranger 300D-LX Installation Ranger 10-LX / TIG Module Connection Diagram Ranger 300D-LX / TIG Module Connection Diagram 14b Installation with other Lincoln Power Sources Switch Classic Classic III & Iiid Idealarc 250 AC/DCInstallation TIG Module on a Lincoln Power Source Connection Diagram Operating Instructions General WarningsGraphic Symbols Used on this Equipment or in this Manual GAS InputRecommended Processes and Equipment Product DescriptionDesign Summary Operation Control PanelRear Connections K930- / Ranger 8 Without the K892-1 Settings K930- SettingsRanger 8 Without the K892-1 Remote KIT Settings Ranger 8 OperationK930- / Ranger 8 with the K892-1 Settings Ranger 8 with the K892-1 Remote KIT Installed SettingsTIG Module Settings K930- / Ranger 9 Settings Ranger 9 OperationRanger 10 Settings Ranger 10 / Ranger 300 D OperationRanger 10-LX Settings Ranger 10-LX / Ranger 300 DLX OperationK930- / Lincoln Power Source Settings Operation on Other Lincoln Power SourcesLincoln Power Source Settings TIG Welding Information Typical Current Ranges 1 for Tungsten ElectrodesOptions / Accessories Safety Precautions Periodic MaintenanceTroubleshooting How To Use Troubleshooting GuideProblems Possible Symptoms Cause Troubleshooting GuideRecommended Course of Action Output Problems IRECOMMENDED Course of ActionWiring Diagram TIG ModuleWiring Diagram for Code Page Page Precaucion Guards off