Lincoln Electric IM528-B manual Ranger 9 Operation, K930- / Ranger 9 Settings

Page 37

OPERATION

RANGER 9 OPERATION

The table (Table 10) lists the recommended switch and control settings for the TIG Module/Ranger 9 combination.

Operate the Ranger 9 in accordance with the Ranger 9 Manual.

Note that for AC TIG welding, the maximum TIG welding output currents on each range setting will be approximately 50% higher that those marked on the nameplate. This is due to the special nature of the AC TIG welding arc. Do not AC TIG weld on the 200 or 250 amp range settings. The output current may exceed the rating of the Ranger 9.

Because your Ranger 9 has remote control capability, refer to Figure 9, which covers the proper use of the

TIG Module Current Control, Arc Start Switch, and Amptrols.

Once the TIG Module and Ranger 9 are properly set up, TIG welding is very easy. Position the torch in place, lower your helmet, and press the Arc Start Switch or Amptrol. The Ranger 9s output contactor will close, the engine will go to high idle, gas will flow, and after a one-half second preflow time, the high frequency will come on. The arc should strike and welding should begin. At the end of the weld, simply release the Arc Start Switch or Amptrol, and the contactor will open, shutting off the arc. The Afterflow time will begin, cooling the torch, protecting the weld and the tungsten.

If another weld is started during the Afterflow time, there will be no preflow time delay. The contactor will close and the high frequency will come on immediately when the Arc Start Switch or Amptrol is pressed.

TABLE 10: K930-[ ] / RANGER 9 SETTINGS

K930-[ ] SETTINGS

 

 

 

 

HF

 

 

2

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CURRENT

 

 

 

 

 

HIGH

 

 

 

CURRENT

CONTROL

 

 

POWER

FREQUENCY

AFTERFLOW

CONTROL

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

 

 

 

ADJUST

 

ADJUST

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO SUIT,

 

TO SUIT

 

 

 

 

 

 

 

 

 

 

 

 

5 - 55 SECONDS

0-10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START

REMOTE (WITH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- OR -

 

 

 

 

 

 

 

AN AMPTROL)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOCAL (WITH AN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ARC START

 

 

 

 

 

 

 

CONTINUOUS

 

 

 

 

 

 

 

 

 

SWITCH)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RANGER 9 SETTINGS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IDLER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WELDING TERMINALS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALWAYS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STICK/TIG

 

 

 

 

 

CONTROL AT

ON / REMOTELY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WELDER / REMOTE

CONTROLLED

 

 

 

 

 

 

 

 

POLARITY

 

RANGE

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SELECT TO SUIT,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC-

 

45 - 250

 

 

 

 

 

 

REMOTELY

 

 

 

 

 

AUTO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROLLED

 

 

 

 

 

 

AC

 

SELECT TO SUIT,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REMOTE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45-160

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

 

 

 

 

TIG MODULE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 37
Contents TIG Module Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications TIG Module InstallationLocation Safety PrecautionsEnvironmental Protection High Frequency Interference ProtectionInput and Output Connections Supply ConnectionsInstallation of Field Installed Accessories Ranger 8 Installation Installation with a Power SourceRanger 8 / TIG Module Connection Diagram Installation Ranger 8 / K892-1 Remote KIT / TIG Module Connection Diagram Ranger 9 and the TIG Module Required Equipment Ranger 9 InstallationRanger 9 and the TIG Module Optional Equipment Ranger 9 / TIG Module Connection Diagram Ranger 10 and Ranger 300 D Installation Ranger 10 / TIG Module Connection Diagram Ranger 300 D / TIG Module Connection Diagram 12b Ranger 10-LX and Ranger 300D-LX Installation Ranger 10-LX / TIG Module Connection Diagram Ranger 300D-LX / TIG Module Connection Diagram 14b Switch Classic Classic III & Iiid Idealarc 250 AC/DC Installation with other Lincoln Power SourcesInstallation TIG Module on a Lincoln Power Source Connection Diagram General Warnings Operating InstructionsGAS Input Graphic Symbols Used on this Equipment or in this ManualRecommended Processes and Equipment Product DescriptionDesign Summary Control Panel OperationRear Connections K930- Settings K930- / Ranger 8 Without the K892-1 SettingsRanger 8 Without the K892-1 Remote KIT Settings Ranger 8 OperationRanger 8 with the K892-1 Remote KIT Installed Settings K930- / Ranger 8 with the K892-1 SettingsTIG Module Settings Ranger 9 Operation K930- / Ranger 9 SettingsRanger 10 / Ranger 300 D Operation Ranger 10 SettingsRanger 10-LX / Ranger 300 DLX Operation Ranger 10-LX SettingsK930- / Lincoln Power Source Settings Operation on Other Lincoln Power SourcesLincoln Power Source Settings Typical Current Ranges 1 for Tungsten Electrodes TIG Welding InformationOptions / Accessories Periodic Maintenance Safety PrecautionsHow To Use Troubleshooting Guide TroubleshootingProblems Possible Symptoms Cause Troubleshooting GuideRecommended Course of Action Output Problems Course of Action IRECOMMENDEDTIG Module Wiring DiagramWiring Diagram for Code Page Page Precaucion Guards off