Lincoln Electric IM528-B manual Welding Sparks can cause fire or explosion, Iii

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SAFETY

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WELDING SPARKS can cause fire or explosion.

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot

materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”. For information, purchase “Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society (see address above).

6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

CYLINDER may explode if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the process used and properly operating regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

Away from areas where they may be struck or subjected to physical damage.

A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY powered equipment.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.

Mar ‘95

TIG MODULE

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Contents TIG Module Safety Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications TIG ModuleSafety Precautions LocationEnvironmental Protection High Frequency Interference ProtectionSupply Connections Input and Output ConnectionsInstallation of Field Installed Accessories Installation with a Power Source Ranger 8 InstallationRanger 8 / TIG Module Connection Diagram Installation Ranger 8 / K892-1 Remote KIT / TIG Module Connection Diagram Ranger 9 and the TIG Module Required Equipment Ranger 9 InstallationRanger 9 and the TIG Module Optional Equipment Ranger 9 / TIG Module Connection Diagram Ranger 10 and Ranger 300 D Installation Ranger 10 / TIG Module Connection Diagram Ranger 300 D / TIG Module Connection Diagram 12b Ranger 10-LX and Ranger 300D-LX Installation Ranger 10-LX / TIG Module Connection Diagram Ranger 300D-LX / TIG Module Connection Diagram 14b Installation with other Lincoln Power Sources Switch Classic Classic III & Iiid Idealarc 250 AC/DCInstallation TIG Module on a Lincoln Power Source Connection Diagram Operating Instructions General WarningsGraphic Symbols Used on this Equipment or in this Manual GAS InputRecommended Processes and Equipment Product DescriptionDesign Summary Operation Control PanelRear Connections K930- / Ranger 8 Without the K892-1 Settings K930- SettingsRanger 8 Without the K892-1 Remote KIT Settings Ranger 8 OperationK930- / Ranger 8 with the K892-1 Settings Ranger 8 with the K892-1 Remote KIT Installed SettingsTIG Module Settings K930- / Ranger 9 Settings Ranger 9 OperationRanger 10 Settings Ranger 10 / Ranger 300 D OperationRanger 10-LX Settings Ranger 10-LX / Ranger 300 DLX OperationK930- / Lincoln Power Source Settings Operation on Other Lincoln Power SourcesLincoln Power Source Settings TIG Welding Information Typical Current Ranges 1 for Tungsten ElectrodesOptions / Accessories Safety Precautions Periodic MaintenanceTroubleshooting How To Use Troubleshooting GuideProblems Possible Symptoms Cause Troubleshooting GuideRecommended Course of Action Output Problems IRECOMMENDED Course of ActionWiring Diagram TIG ModuleWiring Diagram for Code Page Page Precaucion Guards off