Lincoln Electric IM528-B manual Safety

Page 2

i

SAFETY

i

WARNING

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

The Above For Diesel Engines

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

The Above For Gasoline Engines

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.

____________________________________________________

1.b.Operate engines in open, well-ventilated

areas or vent the engine exhaust fumes outdoors.

____________________________________________________

1.c. Do not add the fuel near an open flame welding arc or when the engine is running.

Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.

____________________________________________________

1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.

____________________________________________________

1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

___________________________________________________

1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.

___________________________________________________

1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.

TIG MODULE

1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.

ELECTRIC AND MAGNETIC FIELDS may be dangerous

2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines

2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.

2.c. Exposure to EMF fields in welding may have other health effects which are now not known.

2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.

2.d.5. Do not work next to welding power source.

Mar ‘95

- i -

Image 2
Contents TIG Module Safety Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications TIG ModuleEnvironmental Protection Safety PrecautionsLocation High Frequency Interference ProtectionSupply Connections Input and Output ConnectionsInstallation of Field Installed Accessories Installation with a Power Source Ranger 8 InstallationRanger 8 / TIG Module Connection Diagram Installation Ranger 8 / K892-1 Remote KIT / TIG Module Connection Diagram Ranger 9 and the TIG Module Optional Equipment Ranger 9 InstallationRanger 9 and the TIG Module Required Equipment Ranger 9 / TIG Module Connection Diagram Ranger 10 and Ranger 300 D Installation Ranger 10 / TIG Module Connection Diagram Ranger 300 D / TIG Module Connection Diagram 12b Ranger 10-LX and Ranger 300D-LX Installation Ranger 10-LX / TIG Module Connection Diagram Ranger 300D-LX / TIG Module Connection Diagram 14b Installation with other Lincoln Power Sources Switch Classic Classic III & Iiid Idealarc 250 AC/DCInstallation TIG Module on a Lincoln Power Source Connection Diagram Operating Instructions General WarningsGraphic Symbols Used on this Equipment or in this Manual GAS InputDesign Summary Product DescriptionRecommended Processes and Equipment Operation Control PanelRear Connections Ranger 8 Without the K892-1 Remote KIT Settings K930- / Ranger 8 Without the K892-1 SettingsK930- Settings Ranger 8 OperationK930- / Ranger 8 with the K892-1 Settings Ranger 8 with the K892-1 Remote KIT Installed SettingsTIG Module Settings K930- / Ranger 9 Settings Ranger 9 OperationRanger 10 Settings Ranger 10 / Ranger 300 D OperationRanger 10-LX Settings Ranger 10-LX / Ranger 300 DLX OperationLincoln Power Source Settings Operation on Other Lincoln Power SourcesK930- / Lincoln Power Source Settings TIG Welding Information Typical Current Ranges 1 for Tungsten ElectrodesOptions / Accessories Safety Precautions Periodic MaintenanceTroubleshooting How To Use Troubleshooting GuideRecommended Course of Action Troubleshooting GuideProblems Possible Symptoms Cause Output Problems IRECOMMENDED Course of ActionWiring Diagram TIG ModuleWiring Diagram for Code Page Page Precaucion Guards off