Lincoln Electric IM528-B manual Ranger 10 / Ranger 300 D Operation, Ranger 10 Settings

Page 38

OPERATION

RANGER 10 / RANGER 300 D OPERATION

The table (Table 11) lists the recommended switch and control settings for the TIG Module/Ranger 10 or TIG Module/Ranger 300 D combination. Make sure all connections are tight before proceeding.

Operate the Ranger 10 or Ranger 300 D in accordance with the proper Operators Manual.

Note that for AC TIG welding, the maximum TIG welding output currents on each range setting will be approximately 50% higher that those marked on the nameplate. This is due to the special nature of the AC TIG welding arc. Do not AC TIG weld on the 200 or 250 amp range settings. The output current may exceed the rating of the Ranger 10 or Ranger 300 D.

Because your Ranger 10 / Ranger 300 D has remote control capability, refer to the diagram Figure 9 which covers the

proper use of the Tig Module Current Control, Arc Start Switches, and Amptrols.

Once the TIG Module and Ranger 10 or Ranger 300 D are properly set up, TIG welding is very easy. Position the torch in place, lower your helmet, and press the Arc Start Switch or Amptrol. The TIG Modules optional contactor will close, gas will flow for a one-half second preflow time, and the high frequency will come on. The arc should strike and welding should begin. At the end of the weld, simply release the Arc Start Switch or Amptrol, and the contactor will open, shutting off the arc. The Afterflow time will begin, cooling the torch, protecting the weld and the tungsten.

If another weld is started during the Afterflow time, there will be no preflow time delay. The contactor will close and the high frequency will come on immediately when the Arc Start Switch or Amptrol is pressed.

TABLE 11: K930-[ ] / RANGER 10 or RANGER 300 D SETTINGS

K930-[ ] SETTINGS

 

 

 

 

HF

 

 

2

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CURRENT

 

 

 

 

 

HIGH

 

 

 

CURRENT

CONTROL

 

 

POWER

FREQUENCY

AFTERFLOW

CONTROL

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

 

 

 

ADJUST

 

ADJUST

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO SUIT,

 

TO SUIT

 

 

 

 

 

 

 

 

 

 

 

 

5 - 55 SECONDS

0-10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START

REMOTE (WITH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- OR -

 

 

 

 

 

 

 

AN AMPTROL)

 

 

 

 

LOCAL (WITH AN

 

 

 

 

 

 

ARC START

CONTINUOUS

SWITCH)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RANGER 10 SETTINGS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IDLER

 

 

 

 

RANGE

OUTPUT

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

STICK/TIG

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POLARITY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SELECT TO SUIT,

 

 

 

 

 

 

 

 

 

 

DC-

 

45 - 250

OUTPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SELECT TO SUIT,

REMOTE

 

 

 

HIGH

 

AC

 

45-160

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TIG MODULE

 

 

 

27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 38
Contents TIG Module Safety Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications TIG ModuleEnvironmental Protection Safety PrecautionsLocation High Frequency Interference ProtectionSupply Connections Input and Output ConnectionsInstallation of Field Installed Accessories Installation with a Power Source Ranger 8 InstallationRanger 8 / TIG Module Connection Diagram Installation Ranger 8 / K892-1 Remote KIT / TIG Module Connection Diagram Ranger 9 and the TIG Module Optional Equipment Ranger 9 InstallationRanger 9 and the TIG Module Required Equipment Ranger 9 / TIG Module Connection Diagram Ranger 10 and Ranger 300 D Installation Ranger 10 / TIG Module Connection Diagram Ranger 300 D / TIG Module Connection Diagram 12b Ranger 10-LX and Ranger 300D-LX Installation Ranger 10-LX / TIG Module Connection Diagram Ranger 300D-LX / TIG Module Connection Diagram 14b Installation with other Lincoln Power Sources Switch Classic Classic III & Iiid Idealarc 250 AC/DCInstallation TIG Module on a Lincoln Power Source Connection Diagram Operating Instructions General WarningsGraphic Symbols Used on this Equipment or in this Manual GAS InputDesign Summary Product DescriptionRecommended Processes and Equipment Operation Control PanelRear Connections Ranger 8 Without the K892-1 Remote KIT Settings K930- / Ranger 8 Without the K892-1 SettingsK930- Settings Ranger 8 OperationK930- / Ranger 8 with the K892-1 Settings Ranger 8 with the K892-1 Remote KIT Installed SettingsTIG Module Settings K930- / Ranger 9 Settings Ranger 9 OperationRanger 10 Settings Ranger 10 / Ranger 300 D OperationRanger 10-LX Settings Ranger 10-LX / Ranger 300 DLX OperationLincoln Power Source Settings Operation on Other Lincoln Power SourcesK930- / Lincoln Power Source Settings TIG Welding Information Typical Current Ranges 1 for Tungsten ElectrodesOptions / Accessories Safety Precautions Periodic MaintenanceTroubleshooting How To Use Troubleshooting GuideRecommended Course of Action Troubleshooting GuideProblems Possible Symptoms Cause Output Problems IRECOMMENDED Course of ActionWiring Diagram TIG ModuleWiring Diagram for Code Page Page Precaucion Guards off