Bryant 581B036--072, 581C024--060 installation instructions Installation Instructions

Page 1

581B036-072

581C024-060

SINGLE-PACKAGE ROOFTOP HEATING/COOLING STANDARD AND LOW NOx UNITS

Installation Instructions

TABLE OF CONTENTS

 

 

Page

SAFETY CONSIDERATIONS

. . 1

INSTALLATION

. 1

Step 1-Provide Unit Support

. . 2

ROOF CURB

. . 2

SLAB MOUNT

. . 2

ALTERNATE UNIT SUPPORT

. . 2

Step 2-Field Fabricate Ductwork

. 2

Step 3-Install External Trap for Condensate Drain

. . 2

Step 4-Rig and Place Unit

. . 2

POSITIONING

. . 2

Step 5 — Install Flue Hood

. . 4

Step 6 — Install Gas Piping

. . 4

Step 7 — Make Electrical Connections

. . 8

FIELD POWER SUPPLY

. . 8

FIELD CONTROL WIRING

. . 8

HEAT ANTICIPATOR SETTINGS

. . 8

Step 8 — Adjust Factory-Installed Options

. 16

PERFECT HUMIDITYADAPTIVE

 

DEHUMIDIFICATION SYSTEM

. 16

MANUAL OUTDOOR-AIR DAMPER

. 16

CONVENIENCE OUTLET

. 16

OPTIONAL ECONOMI$ER IV

. 18

ECONOMI$ER IV STANDARD SENSORS

. 19

ECONOMI$ER IV CONTROL MODES

. 20

Step 9 — Adjust Evaporator-Fan Speed

. 25

PRE-START-UP

. 41

START-UP

. 41

SERVICE

. 45

TROUBLESHOOTING

. 55

START-UP CHECKLIST

. 60

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment.

Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precautions in the

literature, tags and labels attached to the unit, and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing operations.

Recognize safety information. This is the safety-alert symbol

. When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could cause personal injury or death.

Before performing service or maintenance operations on unit, turn off main power switch to unit and install lockout tag. Ensure electrical service to rooftop unit agrees with voltage and amperage listed on the unit rating plate.

!WARNING

FIRE, EXPLOSION HAZARD

Failure to follow this warning could cause death and/or property damage.

Disconnect gas piping from unit when leak testing at pressure greater than 1/2 psig. Pressures greater than 1/2 psig will cause gas valve damage resulting in hazardous condition. If gas valve is subjected to pressure greater than 1/2 psig, it must be replaced before use. When pressure testing field-supplied gas piping at pressures of 1/2 psig or less, a unit connected to such piping must be isolated by manually closing the gas valve(s).

INSTALLATION

Unit is shipped in the vertical discharge configuration. To convert to horizontal discharge application, remove duct opening covers. Using the same screws, install covers on duct openings in basepan of unit with insulation-side down. Seals around openings must be tight. (See Fig. 1.)

1

Image 1
Contents Installation Instructions Provide Unit Support Install External Trap for Condensate DrainField Fabricate Ductwork Rig and Place UnitRoof Curb Details Install Gas Piping Install Flue HoodRoof Curb Alignment 581B 036-072 Base Unit Dimensions 581C 024-060 Base Unit Dimensions Field Control Wiring Field Power SupplyHeat Anticipator Settings Make Electrical ConnectionsBase Unit 581B Physical Data 581BUnit Size 581B Base Unit 581C Physical Data 581CUnit Size 581C Power Wiring Connections 581C024---060 Electrical Data 581CElectrical Data 581B Assembly Adjust Factory-Installed OptionsPerfect Humidity Adaptive Dehumidification System Manual Outdoor DamperTypical Perfect Humidity t Adaptive Dehumidification System Outdoor-Air Damper With Hood Attached Supply Air Sensor Temperature Resistance Values Supply Air Temperature SAT SensorTemperature F Outdoor Air Lockout SensorOutdoor Dry Bulb Changeover Economi$er IV Control ModesEconomi$er IV Sensor Usage Differential Dry Bulb ControlEconoMi$er IV Wiring Minimum Position Control Exhaust Set Point AdjustmentThermostats Damper MovementDemand Controlled Ventilation DCV Enthalpy Changeover Set Points Belt Drive Motors Dehumidification of Fresh Air with DCV ControlBelt Drive Motor Mounting CO2Sensor Standard SettingsAccessory Static Pressure 581B Fan Rpm at Motor Pulley Setting With High-Static MotorEvaporator-Fan Motor Data Standard Motor Evaporator-Fan Motor Data High-Static Motors581C Outdoor Sound Power Total Unit 581B Outdoor Sound Power Total UnitARI Octavebands Rating Unit Weighted ARI Octave Bands Unit Rating1100 Rpm Bhp1200 1300Rpm Bhp Watts Watts Rpm Bhp 1200 Rpm Bhp Watts1600 17001642 2333 1704 Rpm Bhp Watts 15002600 Watts Rpm Bhp 18002700 28002700 2800 2900 3000 Bhp Watts RpmBhp 600 Watts Rpm Bhp Watts 900Watts Rpm Bhp 900 Bhp Watts 1700 1800 1900 20001900 2000 2100 2200 2300 2400 2500 800 350 904 438 999 535 1087 640 1169 753 913 569 913 569 1010 715 Refrigerant Service Ports Internal WiringUnit Preparation Gas PipingCooling Compressor RotationMain Burners Heating Safety ReliefVentilation Continuous Fan Operating SequenceHot Gas Reheat Mode Subcooling ModeHeating Units With Economi$er Evaporator Coil CleaningCondenser Coil One-Row CoilsEconoMi$er IV Adjustment Condenser-Fan AdjustmentHigh Pressure Switch Loss-of-Charge SwitchPerfect Humidity System Charging Low Charge CoolingC06142 Flue Gas Passageways 581C 3 TON Charging Chart 581C 5 TON Charging Chart LED Error Code Description Limit SwitchRemoval and Replacement of Gas Train See Combustion-Air BlowerReplacement Parts OFM Economi$er IV Troubleshooting Unit TroubleshootingLED Error Code Service Analysis Economi$er IV Troubleshooting CompletionSymptom Cause Remedy LED OFFProblem Cause Remedy Heating Service AnalysisCooling Service Analysis Inputs Outputs EconoMi$er IV Input/Output LogicCatalog No. II581B---C---36---1 Preliminary Information