Grizzly G0555 owner manual Cutting Operations, Miscellaneous

Page 48

Cutting Operations

Symptom

Possible Cause

Possible Solution

Machine slows

1.

Feeding workpiece too fast.

1.

Reduce feed rate.

when operating.

2.

Blade is dull.

2.

Replace blade (Page 37).

 

 

 

 

 

Ticking sound

1.

Blade weld contacting guide/support bearings

1.

Use file or stone to smooth and round the back of the

when the saw is

 

(a light tick is normal).

 

blade; slightly loosen the blade guides.

running.

2.

Blade weld may be failing.

2.

Inspect and replace blade if necessary (Page 37).

 

 

 

 

 

 

Blade contacting

1.

Insert installed upside down or backwards.

1.

Re-install insert a different way.

table insert.

2.

Table improperly mounted or aligned.

2.

Align table (Page 29).

 

 

 

 

 

Vibration when

1.

Loose or damaged blade.

1.

Tighten or replace blade (Page 37).

cutting.

2.

Sawdust buildup on wheels.

2.

Clean all sawdust from rubber tires on wheels.

 

 

 

 

 

Burn marks on

1.

Too much side pressure when feeding

1.

Feed workpiece straight into the blade.

the edge of the

 

workpiece; blade is binding.

 

 

cut.

2.

Blade too wide for size of radius being cut.

2.

Install a smaller width blade/increase blade tension

 

 

 

 

 

(Page 35).

 

 

 

 

 

Rough or poor

1.

Feeding workpiece too fast.

1.

Reduce feed rate.

quality cuts.

2.

Blade guides adjusted incorrectly.

2.

Re-adjust all blade support and guide bearings

 

 

 

 

(Pages 25 and 26).

 

 

 

 

 

Sawdust buildup

1.

Clogged dust port.

1.

Clean out dust port.

inside wheel

2.

Low CFM (airflow) from dust collection

2.

Three options:

covers.

 

system.

 

—Check dust lines for leaks or clogs.

 

 

 

 

 

 

 

—Move dust collector closer to saw.

 

 

 

 

—Install a more powerful dust collector.

 

 

 

 

 

Blade wanders

1.

Blade lead.

1.

Refer to Blade Lead on Page 52.

or doesn't cut

2.

Sawdust buildup on wheels.

2.

Clean all sawdust from rubber tires on wheels.

straight.

 

 

 

 

Cuts are

1.

Table tilt is not adjusted to 0˚ or positive stop

1.

Adjust table tilt to 0˚; readjust positive stop if

not square

 

has moved out of adjustment.

 

necessary (Page 28).

(vertically).

2.

Table tilt scale pointer is not calibrated.

2.

Calibrate table tilt scale pointer to 0˚ (Page 28).

 

 

3.

Table is not square to the blade.

3.

Shim table (Page 48).

 

 

 

 

 

Miscellaneous

Symptom

Possible Cause

Possible Solution

 

 

 

 

 

Tensioner

1.

Spacer blocks on quick-release tension

1.

Reset the blade tensioner (Page 53).

mechanism has

 

mechanism have moved out of adjustment.

 

 

poor range of

 

 

 

 

motion.

 

 

 

 

 

 

 

 

 

Blade tension

1.

The spring in the blade tension mechanism

1.

Replace spring in the blade tension mechanism,

scale is grossly

 

has lost its "spring." This is caused by not

 

then take better care of the bandsaw by releasing

inaccurate.

 

releasing the blade tension when not in use or

 

tension when not in use and not over-tensioning the

 

 

 

 

 

frequently over-tensioning the bandsaw.

 

blade.

 

 

 

 

 

Wheel is noisy.

1.

Wheel bearing is worn out.

1.

Replace the wheel bearing.

 

2.

V-belt is too tight (lower wheel).

2.

Check/loosen the belt tension (Page 47).

 

 

 

 

 

Blade does

1.

Wheels are not coplanar or aligned with each

1.

Adjust wheels to be coplanar/aligned with each other

not track

 

other.

 

(Page 49).

consistently,

2.

Rubber tires on wheels are worn out.

2.

Redress the rubber tires on the wheels (Page 44);

correctly, or at

 

 

 

replace the rubber tires on the wheels.

all.

 

 

 

 

 

 

 

 

 

 

 

 

-46-

Model G0555/G0555P (Mfg. Since 5/11)

Image 48
Contents Ultimate 14 Bandsaw Page Table of Contents Introduction Manual Accuracy Contact InfoMachine Description Identification MaCHiNe data SHeet Table Information Safety Safety Instructions for MachineryPage Additional Safety for Bandsaws Power Supply AvailabilityFull-Load Current Rating Circuit InformationGrounding Requirements Shock HazardExtension Cords Voltage ConversionMinimum Gauge Size 14 AWG 50 ftSetup Needed for SetupUnpacking Description QtyHardware Recognition Chart Inventory Shipping Inventory Figures QtyCleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations Assembly Ing the stand easier in a later stepLeveling the stand Trunnion Page Fence stand-off installed Model G0555/G0555P Mfg. Since 5/11 Blade Center Tracking To center track the bladeDust Collection To connect a dust collection hosePower Connection Test Run Connecting PowerDisconnecting Power To test run the machineTensioning Blade To tension the bandsaw bladeAdjusting Blade Support Bearings To adjust the support bearingsAdjusting Blade Guide Bearings To adjust the upper and lower blade guidesTool Needed Qty Page Table Tilt Calibration Tools Needed QtyTo set the positive stop 90˚ to the blade Aligning Table To align the table to the bladeStep Aligning Fence Operations Operation OverviewDisabling & Locking Switch Workpiece InspectionBefore cutting, inspect all workpieces for the following To adjust the height of the guide post Guide Post Table TiltTo tilt the table Blade Speed To change the blade speedBlade Dimensions Blade InformationBlade Length Blade WidthTooth Pitch Blade CareBlade Breakage Most common causes of blade breakage areBlade Installation Blade ChangeBlade Removal Basic Cutting Tips Cutting OptionsRipping To make a rip cutCrosscuttingResawing To make a 90˚ crosscutCutting Curves Stacked Cuts To complete a stacked cutAccessories Bandsaw BladesModel G1928-Bandsaw HandbookG7315Z-Super Heavy-Duty Shop FOX Mobile Base H7584-Re-Saw Fence Retrofit KitMaintenance Cleaning ProtectingSchedule DailyLubrication Redressing Rubber TiresTo redress the rubber tires Service TroubleshootingMotor & Electrical Cutting Operations MiscellaneousBelt Tension Checking V-Belt TensionTensioning V-Belt To properly tension the V-beltReplacing V-Belt Shimming TableTo replace the V-belt Belt Tension subsection onWheel Alignment Checking Wheel AlignmentShimming a Wheel To shim a wheelUpper Wheel Lateral Adjustment To adjust the upper wheel laterallyBlade Lead To correct blade leadTo skew your fence To shift the tableTo reset the blade tensioner Blade TensionerFence Scale Calibration To calibrate the scaleWiring Wiring Safety InstructionsWiring Diagram 110 VACMain Main Parts List DescriptionDescription Stand Fence Labels 144V2 216 155 145 148 147 149 157 156 218 217 214Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY
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