Emerson XDR user manual TOP View

Page 25

Piping

6.7.1Connecting Methods—One-Shot Couplings for Pre-Charged Refrigerant Option

! CAUTION

Risk of sudden refrigerant discharge. Can cause loss of charge and minor injury.

If the optional pre-charged option is chosen, the Liebert XDR is shipped with a full charge of R-134a refrigerant under pressure. Do not remove the pipe caps or plugs before the module is ready for connection to Liebert XD Piping.

Supply and return fittings on the pre-charged Liebert XDR modules are one-shot couplings. Do not disconnect one-shot couplings after they have been connected. Disconnection will release pressurized R-134a refrigerant from the Liebert XDR.

Liebert XDRs with the pre-charged option are equipped with one-shot couplings on the supply and return fittings. These contain a charge of R-134a refrigerant under pressure within the module. This charge must not be vented.

Do not remove the pipe caps or plugs before the module is ready for connection to Liebert XD Piping. Do not disconnect one-shot Liebert XD Flex Pipes after they have been connected.

The assembly and connection means used for piping in the Liebert XD system are the same as those used in conventional refrigeration systems. Observe all standard practices during installation and startup to prevent damage and contamination.

Both supply and return fittings may be supplied with optional, one-shot couplings. These fittings con- tain pressurized R-134a refrigerant inside the Liebert XDR.

If the module includes the optional, factory-installed, one-shot style couplings, proceed with 6.7.2 - Connect a Liebert XDR with One-Shot Couplings to Liebert XD Flex Pipe and see Figure 17.

If the module does not include Liebert Flex Pipes, refer to 6.5 - Venting the Holding Charge for Hard-Piped or Removable Liebert XD Flex Pipe Couplings.

Figure 17 Piping location and connection sizes—modules with pre-charged modules

1-5/16" (33mm)

1-1/2" (38mm)

5-7/8" (149mm)

 

TOP VIEW

 

1-1/8"

 

 

(Rear of Cabinet)

 

 

 

Refrigerant

(29mm)

Refrigerant

 

Schrader Valve

Supply Line

 

 

 

 

 

 

 

Return Line

(Do Not Vent)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-1/8" (54mm)

6-1/2" (165mm)

23-1/2" (597mm)

19

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Contents Liebert XDR Fluorinated Greenhouse Gas Requirements-European Union Important Safety GuidelinesTable of Contents Specifications Installation Checklist and System Fill for StartupFigures Page Component Locations and Model Number Nomenclature Example XDR20B1RInstallation Considerations Pre-Installation ChecksReferences Packing ListChecking and Unpacking Product/System DescriptionModule Handling Recyclable PackagingUnpacking the Module Removing packaging Remove Liebert XDR from pallet Removing the Liebert XDR from the PalletMove the Liebert XDR Liebert XDR DimensionsOverall dimensions with one-shot coupling pre-charged Overall dimensions with removable coupling Determining Placement in the Conditioned SpaceAirflow Generic airflow diagramMounting the Liebert XDR on the Rack-Mounting Kit Installing the Rack-Mounting Kit onto the RackDoor Safety Catch European Union Fluorinated Greenhouse Gas Requirements System Connection ConfigurationInsulation Connection Methods and PointsBrazing Preparations Hard-Piped Connection SizesRecommended Piping Size Refer to for details Leak-Checking and Evacuation Header SystemDegree Connection TOP View Male coupling on Liebert XD cooling module Tools RequiredHex body, union nut on one-shot coupling Connection Methods-Removable Couplings Removable couplings Return Main Supply Main Oil rings on header and Liebert XD Flex Pipe connectors Do not Overtighten Piping mains without Liebert XD Flex Pipe Disconnect a Liebert XD Flex Pipe from a Liebert XD SystemRemoving the Liebert XDR from a Cabinet Disconnecting the Liebert XD Flex Pipe from the Liebert XDRCharging with Refrigerant Checklist for Proper InstallationStarting the Liebert XD System Fluorinated Greenhouse Gas Requirements MaintenanceSpecifications Page Ne t