Southbend SB1023 manual Additional Surface Grinder Safety

Page 10

Model SB1023

S A F E T Y

For Machines Mfg. Since 8/09

Additional Surface Grinder Safety

1.Eye Protection: Grinding causes small particles to become airborne at a high rate of speed. ALWAYS wear eye protection when using this machine.

2.Wheel Speed Rating: Wheels operated at a faster speed than rated for may break or fly apart. Before mounting a new wheel, be sure the wheel

RPM rating is equal or higher than the speed of the grinder.

3.Wheel Flanges: Only use the flanges included with the grinder when mounting wheels. Other flanges may not properly secure the wheel and could cause the wheel to fly off or break apart.

4.Ring Test: Perform a "ring test" on grinding wheels before installation to ensure that they are safe to use. A wheel that does not pass the ring test may break or fly apart during operation.

5.Starting Grinder: If a wheel IS damaged, it will usually fly apart shortly after start-up. To protect yourself, always stand to the side of the grinder when turning it ON and allow it to gain full speed before standing in front of it.

6.Lung Protection: Grinding produces hazardous dust, which may cause long- term respiratory problems if breathed. Always wear a NIOSH approved dust mask or respirator when grinding.

7.Workpiece Contact: A heavy impact on a grinding wheel can cause it to break or fly apart, causing serious personal injuries. Avoid jamming the workpiece into the wheel to reduce this risk.

8.Hand/Wheel Contact: Grinding wheels have the capability of removing a lot of skin fast. Make sure the workpiece is securely clamped to the table, then position your hands a safe distance away when grinding. Avoid wearing gloves as they may get caught in the grinding wheel and cause even more serious entanglement injuries.

9.Cracked Wheel: Cracked wheels may break and fly apart during operation. Replace cracked wheels immediately!

10.Fire Hazard: DO NOT connect a surface grinder to a dust collection system that is used with woodworking machines. Sparks emitted from the grinding process may ignite wood particles, resulting in fire or explosion. Only use a metal-specific dust collection system with this machine.

-8-

Image 10
Contents 12 Surface Grinder Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Identification IdentificationModel SB1023 Machine Specifications12 Surface Grinder Main Specifications Operation Information Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Surface Grinder Safety Things Youll Need For Power ConnectionFor Assembly Typical preparation process is as followsUnpacking InventoryBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Assembly To install the feetTo convert the Model SB1023 to operate on 220V power Power ConnectionSB1023 110V Prewired SB1023 220V OptionInitial Lubrication Inspections AdjustmentsTest Run To test run your machineOperationPERATIONOverview Controls Control panelGrit Size Wheel SelectionAbrasive Type GradeRemoving & Installing Grinding Wheels To remove and install a grinding wheelRemove the grinding wheel, as shown in Figure Removing & Installing Wheel & Hub To remove and reinstall the wheel and hubRemove the spindle bolt Figure Wheel Inspection To inspect a wheel for damageWheel Dressing Ring TestTo perform a ring test To dress the grinding wheel Wheel BalancingTo balance the grinding wheel I N T E N a N C E Magnetic Chuck Setup for a Typical Grinding OperationGrinder Operation Using the Surface Grinder Grinding TipsDaily Maintenance ScheduleLubrication Bi-weeklyLower column leadscrew Column & Table Gib Adjustment Handwheel Backlash AdjustmentShort-term storage less than year Machine StorageLongng-term-termstoragestorage more than a year Troubleshooting Troubleshooting Lectrical Safety Instructions Wiring Diagram Color KEYSB1023 Wiring Diagram MotorMotor Wired for Motor & Spindle DescriptionColumn See Table Parts List on Column Parts List Table Parts ListStand Machine Labels R R a N T Y #CRJB12368