Southbend SB1023 manual Wheel Inspection, To inspect a wheel for damage

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Model SB1023

O P E R A T I O N

For Machines Mfg. Since 8/09

9.Set the wrenches aside and carefully remove the wheel and hub assembly with the hub puller still installed (Figure 27).

Figure 27. Wheel and hub removal.

10.Unthread the hub puller and set it aside.

11.Wipe the spindle and hub taper (Figure 28), so the tapers are perfectly clean. Wiping the threads and tapers with a lightly-oiled rag is acceptable to prevent rust and still to allow for a tight fit.

Hub

Taper

Spindle Taper

Figure 28. Spindle taper.

12.To install the grinding wheel and hub, complete the preceding steps in the reverse order, but skipping the steps regarding hub puller usage. After the grinding wheel and hub are installed, many machinists still choose to dress the grinding wheel. Refer to Wheel Dressing on Page 25 for details.

Wheel Inspection

Do not assume that a wheel is in sound condition just because it is new—damage can often occur during shipping, with age, with prolonged exposure to moisture, or because of improper storage.

To inspect a wheel for damage:

1.Remove the wheel and look for any cracks, chips, nicks or dents in the surface of the wheel. If you see any of these, DO NOT attempt to use the wheel.

2.Do a ring test. This test will give you an indication of any internal damage that may not be obvious during a visual inspection.

3.Inspect the paper washers on both sides of the grinding wheel (Figure 29). These washers are cushions between the spacer washer and the grinding wheel seat. Without the washers, cracks can be spawned from the center of the wheel when the spanner nut is tightened. Over time, these cracks can radiate outward and the wheel may explode during operation, possibly causing injury.

Paper

Washer

Figure 29. Important paper washer.

Note: If you need to replace or install new paper washers, replacements can be cut out of any thick construction paper or card stock. Regular notebook paper or paper from a copy machine is not acceptable, as it is too thin to provide the required cushion. Be sure to transfer any RPM limitations and wheel type information.

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Contents 12 Surface Grinder Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Capabilities FeaturesAbout This Machine Identification Identification12 Surface Grinder Machine SpecificationsModel SB1023 Main Specifications Operation Information Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Surface Grinder Safety Things Youll Need For Power ConnectionFor Assembly Typical preparation process is as followsUnpacking InventoryBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Leveling Lifting & MovingLeveling & Mounting Assembly To install the feetTo convert the Model SB1023 to operate on 220V power Power ConnectionSB1023 110V Prewired SB1023 220V OptionInitial Lubrication Inspections AdjustmentsTest Run To test run your machineOperationPERATIONOverview Controls Control panelGrit Size Wheel SelectionAbrasive Type GradeRemoving & Installing Grinding Wheels To remove and install a grinding wheelRemove the grinding wheel, as shown in Figure Removing & Installing Wheel & Hub To remove and reinstall the wheel and hubRemove the spindle bolt Figure Wheel Inspection To inspect a wheel for damageTo perform a ring test Ring TestWheel Dressing To balance the grinding wheel Wheel BalancingTo dress the grinding wheel I N T E N a N C E Grinder Operation Setup for a Typical Grinding OperationMagnetic Chuck Using the Surface Grinder Grinding TipsDaily Maintenance ScheduleLubrication Bi-weeklyLower column leadscrew Column & Table Gib Adjustment Handwheel Backlash AdjustmentLongng-term-termstoragestorage more than a year Machine StorageShort-term storage less than year Troubleshooting Troubleshooting Lectrical Safety Instructions Wiring Diagram Color KEYSB1023 Wiring Diagram MotorMotor Wired for Motor & Spindle DescriptionColumn See Table Parts List on Column Parts List Table Parts ListStand Machine Labels R R a N T Y #CRJB12368