Southbend SB1023 Wheel Balancing, To dress the grinding wheel, To balance the grinding wheel

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Model SB1023

O P E R A T I O N

For Machines Mfg. Since 8/09

To dress the grinding wheel:

1.Insert the diamond tipped dressing tool into its base (Figure 32), and use a 4mm hex wrench to tighten the locking set screw.

Figure 32. Dressing tool setup.

2.Lower the headstock so the wheel is approximately 5mm lower than the tip of the dressing tool.

3.Position the tip of the dressing tool at the trailing side of the wheel, as shown in Figure 31, and move the table inward until the diamond tip of the dressing tool slightly touches the edge of the grinding wheel. Verify by manually rotating the wheel and listening for contact.

4.Turn on the magnetic chuck, and move the cross slide so the tip is free of the grinding wheel.

5.Start the grinder, and use the cross slide handwheel to progressively move the table, so the diamond sweeps across the wheel at a depth between 0.01 – 0.03mm.

Wheel Balancing

Static wheel balancing can be difficult and very time consuming without practice. For accurate grinding results, wheel balancing is mandatory. For this balancing procedure, you will need a wheel balancing fixture. The wheel balancing fixture shown in Figure 33 is one example of the many varieties available on the market.

Before proceeding, the grinding wheel must be ring tested (refer to Page ) and dressed (refer to Page ).

Figure 33. Wheel on balancing fixture.

If flood coolant was used with the grinding wheel, run the machine with the grinding wheel installed for 5-minutes to sling off any residual coolant that may have settled to the low side of the wheel. If the paper washers are missing, wet, or damaged, replace them before proceeding. If during a period of machine operation, you find that a finish is becoming poor, redress the wheel. If that does not correct the problem rebalance your grinding wheel.

To balance the grinding wheel:

1.DISCONNECT MACHINE FROM POWER!

2.Set up the wheel balancer as outlined in its product user manual.

3.Remove the grinding wheel and hub as a unit from the spindle as outlined in

Removing & Installing Grinding Wheel Hub on Page 22.

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Contents 12 Surface Grinder Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Identification IdentificationModel SB1023 Machine Specifications12 Surface Grinder Main Specifications Operation Information Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Surface Grinder Safety For Power Connection For AssemblyThings Youll Need Typical preparation process is as followsUnpacking InventoryBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Assembly To install the feetPower Connection SB1023 110V PrewiredTo convert the Model SB1023 to operate on 220V power SB1023 220V OptionInspections Adjustments Test RunInitial Lubrication To test run your machineOperationPERATIONOverview Controls Control panelWheel Selection Abrasive TypeGrit Size GradeRemoving & Installing Grinding Wheels To remove and install a grinding wheelRemove the grinding wheel, as shown in Figure Removing & Installing Wheel & Hub To remove and reinstall the wheel and hub Remove the spindle bolt Figure Wheel Inspection To inspect a wheel for damageWheel Dressing Ring TestTo perform a ring test To dress the grinding wheel Wheel BalancingTo balance the grinding wheel I N T E N a N C E Magnetic Chuck Setup for a Typical Grinding OperationGrinder Operation Using the Surface Grinder Grinding TipsMaintenance Schedule LubricationDaily Bi-weeklyLower column leadscrew Column & Table Gib Adjustment Handwheel Backlash AdjustmentShort-term storage less than year Machine StorageLongng-term-termstoragestorage more than a year Troubleshooting Troubleshooting Lectrical Safety Instructions Wiring Diagram Color KEYSB1023 Wiring Diagram MotorMotor Wired for Motor & Spindle DescriptionColumn See Table Parts List on Column Parts List Table Parts ListStand Machine Labels R R a N T Y #CRJB12368