Southbend SB1023 manual Table of Contents

Page 3

Table of Contents

 

INTRODUCTION

2

About This Machine

2

Capabilities

2

Features

2

Identification

3

Machine Specifications

4

SAFETY

6

Understanding Risks of Machinery

6

Basic Machine Safety

6

Additional Surface Grinder Safety

8

PREPARATION

9

Preparation Overview

9

Things You'll Need

9

Unpacking

10

Inventory

10

Cleaning & Protecting

11

Location

12

Lifting & Moving

13

Leveling & Mounting

13

Leveling

13

Assembly

14

Power Connection

15

SB1023 110V (Prewired)

15

SB1023 (220V Option)

15

220V Conversion for SB1023

15

Initial Lubrication

16

Test Run

16

Inspections & Adjustments

16

OPERATION

17

Operation Overview

17

Controls

18

Wheel Selection

19

Abrasive Type

19

Grit Size

19

Grade

19

Removing & Installing Grinding Wheels

20

Removing & Installing Wheel & Hub

22

Wheel Inspection

24

Ring Test

25

Wheel Dressing

25

Wheel Balancing

26

Magnetic Chuck

28

Setup for a Typical Grinding Operation

28

Grinder Operation

28

Using the Surface Grinder

29

Grinding Tips

29

Maintenance

30

Maintenance Schedule

30

Lubrication

30

Handwheel Backlash Adjustment

32

Column & Table Gib Adjustment

32

Service

33

Machine Storage

33

Short-term storage (less than year)

33

Long-term storage (more than a year)

33

TROUBLESHOOTING

34

ELECTRICAL

36

Electrical Safety Instructions

36

SB1023 Wiring Diagram 110V

37

SB1023 Wiring Diagram 220V

38

PARTS

39

Motor & Spindle

39

Column

40

Table

41

Column & Table Parts List

42

Stand

43

Machine Labels

44

WARRANTY & RETURNS

45

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Contents 12 Surface Grinder Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Features About This MachineCapabilities Identification IdentificationMachine Specifications Model SB102312 Surface Grinder Main Specifications Operation Information Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Surface Grinder Safety Typical preparation process is as follows For Power ConnectionFor Assembly Things Youll NeedInventory UnpackingCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling To install the feet AssemblySB1023 220V Option Power ConnectionSB1023 110V Prewired To convert the Model SB1023 to operate on 220V powerTo test run your machine Inspections AdjustmentsTest Run Initial LubricationOperationPERATIONOverview Control panel ControlsGrade Wheel SelectionAbrasive Type Grit SizeTo remove and install a grinding wheel Removing & Installing Grinding WheelsRemove the grinding wheel, as shown in Figure To remove and reinstall the wheel and hub Removing & Installing Wheel & HubRemove the spindle bolt Figure To inspect a wheel for damage Wheel InspectionRing Test Wheel DressingTo perform a ring test Wheel Balancing To dress the grinding wheelTo balance the grinding wheel I N T E N a N C E Setup for a Typical Grinding Operation Magnetic ChuckGrinder Operation Grinding Tips Using the Surface GrinderBi-weekly Maintenance ScheduleLubrication DailyLower column leadscrew Handwheel Backlash Adjustment Column & Table Gib AdjustmentMachine Storage Short-term storage less than yearLongng-term-termstoragestorage more than a year Troubleshooting Troubleshooting Wiring Diagram Color KEY Lectrical Safety InstructionsMotor SB1023 Wiring DiagramMotor Wired for Description Motor & SpindleColumn See Table Parts List on Table Parts List Column Parts ListStand Machine Labels R R a N T Y #CRJB12368