Southbend SB1023 manual Ring Test, Wheel Dressing, To perform a ring test

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For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1023

Ring Test

This test will give you an indication of any internal damage that may not be obvious during a visual inspection.

To perform a ring test:

1.Make sure the wheel that you test is clean and dry; otherwise, you may get false results.

2.Hang the wheel in the air with a piece of cord or string looped through the hole in the center, as shown in Figure 30.

Paper Washer

Figure 30. Ring test setup and test locations.

3.At the locations shown in Figure 30, gently tap the wheel with a light non-metallic device such as the handle of a screwdriver or a wooden mallet.

An undamaged wheel will emit a clear metallic ring or “ping” sound in each of these spots. A damaged wheel will respond with a dull thud that has no clear tone. If you determine from the ring test that the wheel is damaged, DO NOT use it!

Wheel Dressing

Superior grinding results can only be achieved with a properly balanced and dressed wheel. Do not assume that a wheel will run true on the spindle if it is new or has not been separated from the hub.

Dressing the wheel correctly will save you from wasting grinding abrasive and shattering the dressing tool diamond. Additionally, with a properly balanced and dressed wheel you can rest assured that if you have finish problems, the grinding wheel is not the culprit.

Depending on the finish required, varying degrees of roughness can be obtained. For example: A fast dressing at a depth of 0.03mm will prepare a wheel surface for rough cuts, and slow dressing with multiple light passes of the diamond at a depth of 0.01mm will prepare the same wheel for finish cuts.

Positioning is critical for the dressing tool so you will not shatter the diamond or have poor dressing results. The dressing tool must be positioned in the trailing zone of the wheel, as shown in Figure 31, for best results and safe use. If the tool is positioned on the leading side of the wheel, the diamond will be shattered or even grabbed by the wheel and drawn under the grinding wheel, causing severe damage or injury.

Grinding

Wheel

YES

NO

 

Dressing

Rotation

 

Tool

 

Magnetic Chuck

Figure 31. Safe tool positioning for wheel dressing.

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Contents 12 Surface Grinder Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Features About This MachineCapabilities Identification IdentificationMachine Specifications Model SB102312 Surface Grinder Main Specifications Operation Information Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Surface Grinder Safety Typical preparation process is as follows For Power ConnectionFor Assembly Things Youll NeedInventory UnpackingCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling To install the feet AssemblySB1023 220V Option Power ConnectionSB1023 110V Prewired To convert the Model SB1023 to operate on 220V powerTo test run your machine Inspections AdjustmentsTest Run Initial LubricationOperationPERATIONOverview Control panel ControlsGrade Wheel SelectionAbrasive Type Grit SizeTo remove and install a grinding wheel Removing & Installing Grinding WheelsRemove the grinding wheel, as shown in Figure To remove and reinstall the wheel and hub Removing & Installing Wheel & HubRemove the spindle bolt Figure To inspect a wheel for damage Wheel InspectionRing Test Wheel DressingTo perform a ring test Wheel Balancing To dress the grinding wheelTo balance the grinding wheel I N T E N a N C E Setup for a Typical Grinding Operation Magnetic ChuckGrinder Operation Grinding Tips Using the Surface GrinderBi-weekly Maintenance ScheduleLubrication DailyLower column leadscrew Handwheel Backlash Adjustment Column & Table Gib AdjustmentMachine Storage Short-term storage less than yearLongng-term-termstoragestorage more than a year Troubleshooting Troubleshooting Wiring Diagram Color KEY Lectrical Safety InstructionsMotor SB1023 Wiring DiagramMotor Wired for Description Motor & SpindleColumn See Table Parts List on Table Parts List Column Parts ListStand Machine Labels R R a N T Y #CRJB12368