Southbend SB1023 manual Troubleshooting

Page 36

Model SB1023

T R O U B L E S H O O T I N G

For Machines Mfg. Since 8/09

TROUBLESHOOTING

If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540.

Symptom

Possible Cause

Possible Solution

Machine does not

1.

Power supply switched off/has

1.

Switch power supply on/verify voltage.

start.

 

incorrect voltage.

 

 

 

2.

Blown fuse/tripped circuit breaker

2.

Correct the cause of overload, then reset/replace

 

 

at main panel.

 

fuse or breaker.

 

3.

Thermal overload relay has tripped.

3.

Allow motor to cool. If necessary, press reset button

 

 

 

 

inside switch.

 

4.

Plug or receptacle is corroded or

4.

Clean/retighten contacts; correct the wiring.

 

 

mis-wired.

 

 

 

5.

Break or short in wiring; or loose

5.

Trace/replace broken or corroded wires; fix loose

 

 

connections.

 

connections.

 

6.

Motor ON/OFF switch at fault.

6.

Replace switch.

 

7.

Motor connection wired incorrectly.

7.

Wire motor correctly (refer to inside junction box

 

 

 

 

cover or manual).

 

8.

Contactor not energized/has poor

8.

Test all legs for power, test field coil and replace if

 

 

contacts.

 

at fault.

 

9.

Motor at fault.

9.

Test for shorted windings, bad bearings and repair

 

 

 

 

or replace.

 

 

 

 

 

 

 

 

 

 

Motor chatters

1.

Extension cord (if used) is causing

1.

Move machine closer to the power source, or use a

during startup or

 

voltage drop.

 

larger gauge wire or shorter extension cord.

during operation.

2.

Low power supply voltage.

2.

Have the power supply verified and corrected by an

 

 

 

 

 

electrician.

 

 

 

 

 

 

 

 

 

 

Machine has exces-

1.

Motor fan rubbing on fan cover.

1.

Fix/replace fan cover; replace loose or damaged fan.

sive vibration or

2.

Motor is loose.

2.

Tighten any loose fasteners.

noise.

3.

Grinding wheel out of balance.

3.

Dress and balance grinding wheel.

 

 

4.

Motor bearings worn or damaged.

4.

Replace motor bearings or replace motor.

 

 

 

 

 

 

 

 

 

 

Machine stalls or

1.

Motor is being overloaded.

1.

Reduce depth of cut.

slows when operat-

2.

Motor at fault.

2.

Test for shorted windings, bad bearings and repair

ing.

 

 

 

or replace.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Handwheel has

1.

Leadscrew is dirty or lacks proper

1.

Clean and lubricate the leadscrew and service oil

excessive backlash,

 

lubrication.

 

system (Page 30).

endplay, binds, or

2.

Leadscrew or leadscrew nut worn.

2.

Adjust or replace leadscrew or leadscrew nut.

is difficult to move.

3.

Linkage bolts, pins, and holes are

3.

Replace linkage bolts, pins, and re-bush any worn

 

 

 

loose or worn.

 

pin holes.

 

4.

Longitudinal feed rack and pinion

4.

Replace rack and pinion gears.

 

 

are worn.

 

 

 

 

 

 

 

-34-

Image 36
Contents 12 Surface Grinder Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Features About This MachineCapabilities Identification IdentificationMachine Specifications Model SB102312 Surface Grinder Main Specifications Operation Information Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Surface Grinder Safety For Power Connection For AssemblyThings Youll Need Typical preparation process is as followsUnpacking InventoryCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Assembly To install the feetPower Connection SB1023 110V PrewiredTo convert the Model SB1023 to operate on 220V power SB1023 220V OptionInspections Adjustments Test RunInitial Lubrication To test run your machineOperationPERATIONOverview Controls Control panelWheel Selection Abrasive TypeGrit Size GradeRemoving & Installing Grinding Wheels To remove and install a grinding wheelRemove the grinding wheel, as shown in Figure Removing & Installing Wheel & Hub To remove and reinstall the wheel and hubRemove the spindle bolt Figure Wheel Inspection To inspect a wheel for damageRing Test Wheel DressingTo perform a ring test Wheel Balancing To dress the grinding wheelTo balance the grinding wheel I N T E N a N C E Setup for a Typical Grinding Operation Magnetic ChuckGrinder Operation Using the Surface Grinder Grinding TipsMaintenance Schedule LubricationDaily Bi-weeklyLower column leadscrew Column & Table Gib Adjustment Handwheel Backlash AdjustmentMachine Storage Short-term storage less than yearLongng-term-termstoragestorage more than a year Troubleshooting Troubleshooting Lectrical Safety Instructions Wiring Diagram Color KEYSB1023 Wiring Diagram MotorMotor Wired for Motor & Spindle DescriptionColumn See Table Parts List on Column Parts List Table Parts ListStand Machine Labels R R a N T Y #CRJB12368