Southbend SB1023 manual I N T E N a N C E

Page 29

For Machines Mfg. Since 8/09

M A I N T E N A N C E

Model SB1023

4.Without letting any of the dogs or the lock balls they contain fall out of the hub, use a 2.5mm hex wrench to loosen the dogs and position them at the 0°, 120°, and 240° degree locations as indicated by the degree scale on the hub (Figure 34).

Lock Ball Inside

Balance Dog

Degree Scale

Dog Slot

Hub

Paper Washer

Figure 34. Grinding wheel hub.

Note: Pay special attention to keep the dogs engaged in the hub slot when they are loose. If you lose any of the 4mm lock balls, it will be impossible to continue this procedure until they are replaced.

5.Using a slightly-oiled lint free cloth, wipe the mating surfaces of the balancing arbor and the internal hub taper perfectly clean, and push the hub and arbor together, as shown in Figure 35.

7.Spin the wheel so it rotates one full turn and comes to rest with the heaviest side hanging down at six o'clock. This may take a few times to find the exact location.

8.Using a pencil, draw a line at the six o'clock position to mark the heaviest side of the wheel.

9.Line up the closest dog with the line you just drew and lock it in place. This dog will now be positioned at the heaviest side of the wheel and will be called dog "A".

10.Using the scale, position the other two "B" dogs so they are both evenly spaced 120° degrees apart from dog "A". At this point all dogs will be 120° apart from one another. The "B" dogs are the two dogs you will move to balance the wheel.

11.Rotate the wheel 90° degrees, let go, and observe the direction that it rotates out of balance. Move each "B" dog in one degree increments, toward each other and away from dog "A" to balance the wheel. For example, depending on the amount of balance correction, the distance between the two "B" dogs will decrease, and the distance between the "B" dogs and "A" dog will increase. This step must be repeated as many times as required until the wheel will not rock back and forth by itself in any position.

12.When you are satisfied with the wheel balance, install the grinding wheel on the machine, and run it for five minutes to verify the wheel is in balance.

13.If any balance problems are detected, repeat the balancing procedure.

Note: Some machinists will re-dress the grinding wheel one last time at this point to ensure ultra-high grinding precision.

Figure 35. Installing the balancing arbor.

6.Place the balancing arbor onto the wheel balancing fixture (Figure 33).

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Contents 12 Surface Grinder Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Capabilities FeaturesAbout This Machine Identification Identification12 Surface Grinder Machine SpecificationsModel SB1023 Main Specifications Operation Information Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Surface Grinder Safety For Assembly For Power ConnectionThings Youll Need Typical preparation process is as followsInventory UnpackingBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Leveling Lifting & MovingLeveling & Mounting To install the feet AssemblySB1023 110V Prewired Power ConnectionTo convert the Model SB1023 to operate on 220V power SB1023 220V OptionTest Run Inspections AdjustmentsInitial Lubrication To test run your machineOperationPERATIONOverview Control panel ControlsAbrasive Type Wheel SelectionGrit Size GradeTo remove and install a grinding wheel Removing & Installing Grinding WheelsRemove the grinding wheel, as shown in Figure To remove and reinstall the wheel and hub Removing & Installing Wheel & HubRemove the spindle bolt Figure To inspect a wheel for damage Wheel InspectionTo perform a ring test Ring TestWheel Dressing To balance the grinding wheel Wheel BalancingTo dress the grinding wheel I N T E N a N C E Grinder Operation Setup for a Typical Grinding OperationMagnetic Chuck Grinding Tips Using the Surface GrinderLubrication Maintenance ScheduleDaily Bi-weeklyLower column leadscrew Handwheel Backlash Adjustment Column & Table Gib AdjustmentLongng-term-termstoragestorage more than a year Machine StorageShort-term storage less than year Troubleshooting Troubleshooting Wiring Diagram Color KEY Lectrical Safety InstructionsMotor SB1023 Wiring DiagramMotor Wired for Description Motor & SpindleColumn See Table Parts List on Table Parts List Column Parts ListStand Machine Labels R R a N T Y #CRJB12368