Southbend SB1023 manual Wheel Selection, Abrasive Type, Grit Size, Grade

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For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1023

Wheel Selection

Most grinding wheels from major manufacturers are marked in a somewhat uniform manner. Understanding these markings will help you understand the capabilities of various wheels. Always refer to the manufacturer’s grinding recommendations when selecting a wheel for your project.

The grinding wheel you choose will depend on several factors related to the operation you plan to perform. The hardness of the material you will be grinding and the surface finish you desire are the two primary factors to consider when selecting a grinding wheel.

An example of the basic format for wheel numbering is shown below. The wheel in this example is a "36A60LV".

Prefix

Abrasive

Grit

Grade

Bond

 

Type

Size

 

Type

36

A

60

L

V

The prefix is a manufacturer-specific designation and will vary depending on the manufacturer.

Use the charts below as a basic wheel selection outline for most grinding operations.

Abrasive Type

Abrasive

Application

Type

 

AAluminum Oxide: For grinding common steel.

WA

White Aluminum Oxide: For

 

grinding harder metals (heat

 

treated steel, carbon steel, alloy

 

steel, etc.).

H

For grinding high speed steel.

CSilicon Carbide: For grinding cast iron and non-ferrous metals.

CG

Ceramic Grain: For extremely hard

 

metals, such as tungsten carbide.

Grit Size

The ideal grit for an operation depends on a number of considerations. Use the table below to choose a grit suitable for your desired results.

 

Results

Operation

Coarse Grit

Fine Grit

Consideration

(10–46)

(54–180)

Material

Increased

Decreased

Removal

 

 

Surface Finish

Rough

Smooth

Workpiece

Soft

Hard

Hardness

 

 

Width of Cut

Wide

Narrow

Grade

The grade of a wheel is an indicator of its hardness based on an alphabetical scale in which A is the softest and Z is the hardest.

Wheel Hardness

Operation

Soft

Hard

Consideration

A–M

N–Z

Workpiece

Hard

Soft

Hardness

 

 

Width of Cut

Wide

Narrow

 

 

 

Feed Rate

Slow

Fast

Wheel Speed

Fast

Slow

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Contents 12 Surface Grinder Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Features About This MachineCapabilities Identification IdentificationMachine Specifications Model SB102312 Surface Grinder Main Specifications Operation Information Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Surface Grinder Safety For Assembly For Power ConnectionThings Youll Need Typical preparation process is as followsInventory UnpackingCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling To install the feet AssemblySB1023 110V Prewired Power ConnectionTo convert the Model SB1023 to operate on 220V power SB1023 220V OptionTest Run Inspections AdjustmentsInitial Lubrication To test run your machineOperationPERATIONOverview Control panel ControlsAbrasive Type Wheel SelectionGrit Size GradeTo remove and install a grinding wheel Removing & Installing Grinding WheelsRemove the grinding wheel, as shown in Figure To remove and reinstall the wheel and hub Removing & Installing Wheel & HubRemove the spindle bolt Figure To inspect a wheel for damage Wheel InspectionRing Test Wheel DressingTo perform a ring test Wheel Balancing To dress the grinding wheelTo balance the grinding wheel I N T E N a N C E Setup for a Typical Grinding Operation Magnetic ChuckGrinder Operation Grinding Tips Using the Surface GrinderLubrication Maintenance ScheduleDaily Bi-weeklyLower column leadscrew Handwheel Backlash Adjustment Column & Table Gib AdjustmentMachine Storage Short-term storage less than yearLongng-term-termstoragestorage more than a year Troubleshooting Troubleshooting Wiring Diagram Color KEY Lectrical Safety InstructionsMotor SB1023 Wiring DiagramMotor Wired for Description Motor & SpindleColumn See Table Parts List on Table Parts List Column Parts ListStand Machine Labels R R a N T Y #CRJB12368