Southbend SB1023 manual Magnetic Chuck, Grinder Operation, Setup for a Typical Grinding Operation

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Model SB1023

O P E R A T I O N

For Machines Mfg. Since 8/09

Magnetic Chuck

The Model SB1023 is designed to be used with a magnetic chuck. The table is equipped with a T-slot for securing your magnetic chuck. Refer to your magnetic chuck manufacturer's instruction manual for proper chuck preparation and mounting techniques.

A magnetic chuck secures workpieces to the table without the use of clamps. With proper attention to preparation of both the workpiece and the magnetic chuck, a magnetic chuck will provide ample clamping force on most magnetic metals. Refer to your magnetic chuck manufacturer's instruction manual for proper workpiece mounting techniques.

Setup for a Typical Grinding Operation

Once you have chosen the proper wheel for the operation and properly installed the magnetic chuck on the table, use the following procedures to prepare for a grinding operation.

To prepare for a grinding operation:

1.DISCONNECT MACHINE FROM POWER!

2.To ensure flat mating surfaces on the workpiece and the magnetic chuck, surface grind and stone the top of the chuck and the bottom of the workpiece.

3.Make sure the magnetic chuck is turned OFF, then place the workpiece onto the chuck. Once the workpiece is positioned as needed, turn the magnetic chuck ON.

4.Make sure the grinding wheel is not contacting the workpiece, connect the grinder to power, then turn the motor ON.

Grinder Operation

Grinding with a surface grinder is a delicate process that takes practice, skill, and knowledge. In addition to this, the method used for any one procedure will depend on a number of factors, including, but not limited to the material being ground, the grinding wheel being used, the quality and calibration of measuring tools, and the finish that is desired.

For these reasons, specific techniques are not outlined in this manual. We recommend that you consult books, trade magazines, metalworking experts, and other reliable resources for techniques pertaining to the specific tasks you wish to perform.

The information that follows serves as a general outline to help familiarize you with the basic grinding technique.

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Contents 12 Surface Grinder Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Features About This MachineCapabilities Identification IdentificationMachine Specifications Model SB102312 Surface Grinder Main Specifications Operation Information Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Surface Grinder Safety Things Youll Need For Power ConnectionFor Assembly Typical preparation process is as followsUnpacking InventoryCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Assembly To install the feetTo convert the Model SB1023 to operate on 220V power Power ConnectionSB1023 110V Prewired SB1023 220V OptionInitial Lubrication Inspections AdjustmentsTest Run To test run your machineOperationPERATIONOverview Controls Control panelGrit Size Wheel SelectionAbrasive Type GradeRemoving & Installing Grinding Wheels To remove and install a grinding wheelRemove the grinding wheel, as shown in Figure Removing & Installing Wheel & Hub To remove and reinstall the wheel and hubRemove the spindle bolt Figure Wheel Inspection To inspect a wheel for damage Ring Test Wheel Dressing To perform a ring test Wheel Balancing To dress the grinding wheelTo balance the grinding wheel I N T E N a N C E Setup for a Typical Grinding Operation Magnetic ChuckGrinder Operation Using the Surface Grinder Grinding TipsDaily Maintenance ScheduleLubrication Bi-weeklyLower column leadscrew Column & Table Gib Adjustment Handwheel Backlash AdjustmentMachine Storage Short-term storage less than yearLongng-term-termstoragestorage more than a year Troubleshooting Troubleshooting Lectrical Safety Instructions Wiring Diagram Color KEYSB1023 Wiring Diagram MotorMotor Wired for Motor & Spindle DescriptionColumn See Table Parts List on Column Parts List Table Parts ListStand Machine Labels R R a N T Y #CRJB12368