Southbend SB1023 manual Machine Storage, Short-term storage less than year

Page 35

For Machines Mfg. Since 8/09

M A I N T E N A N C E

Model SB1023

Service

Machine Storage

Never attempt to move this machine without first locking the table in place. If the machine is slightly tilted, the table could uncontrollably slide and fall off of the machine and cause machine damage or severe injury.

Machinery can develop serious rust problems and corrosion damage if it is not properly prepared for storage. If decommissioning this machine, use the steps in this section to ensure that it remains in good condition.

Short-term storage (less than year)

1.DISCONNECT MACHINE FROM POWER!

2.Thoroughly clean all unpainted, bare metal surfaces, then coat them with a rust preventative oil or wax specifically designed to protect machinery while in storage. DO NOT USE MOTOR OIL in storage situations as it does not sufficiently protect against rust.

3.Lubricate the machine as outlined in the Lubrication section on Page 30.

4.Cover and place the machine in an area that is out of direct sunlight and away from where paints and thinners are stored, or where gasses are present. Fumes and sunlight can bleach or discolor paint and clear plastic guards.

5.Once or twice a month, depending on humidity, wipe down the machine as outlined in Step 2.

6.Every two months, move all handwheels so the headstock and column move at least once in their full range of motion. This will keep the bearings, bushings, gears, and shafts well lubricated and protected from corrosion, especially during the winter months.

Longng-term-termstoragestorage (more than a year)

1.Empty and flush any cutting fluid pumps, lines, or tanks.

2.DISCONNECT MACHINE FROM POWER!

3.Thoroughly clean all unpainted, bare metal surfaces, then coat them with a heavy grease or rust preventative. Take care to ensure these surfaces are completely covered but that the grease or rust preventative is kept off painted surfaces. Make sure that both the upper and lower portions of the column leadscrew are completely coated with white lithium grease.

4.Remove the table, and then clean and pack the bearings with white lithium grease.

5.Using mineral spirits, clean and brush the ways, rack, pinion gear, and the leadscrew with any quality grease or wax that is specifically formulated for protecting machine parts during storage.

6.Open the main electrical box on the machine and place a few moisture absorbing desiccant packs at the bottom of the electrical box.

7.Cover and place the machine in an area that is out of direct sunlight and away from where paints and thinners are stored, or where gasses are present. Fumes and sunlight can bleach or discolor paint and clear plastic guards.

Note: When the machine is being put back into service from long-term storage, lubricate the machine as outlined in the Lubrication section on Page 30.

-33-

Image 35
Contents 12 Surface Grinder Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Capabilities FeaturesAbout This Machine Identification Identification12 Surface Grinder Machine SpecificationsModel SB1023 Main Specifications Operation Information Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Surface Grinder Safety Typical preparation process is as follows For Power ConnectionFor Assembly Things Youll NeedInventory UnpackingBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Leveling Lifting & MovingLeveling & Mounting To install the feet AssemblySB1023 220V Option Power ConnectionSB1023 110V Prewired To convert the Model SB1023 to operate on 220V powerTo test run your machine Inspections AdjustmentsTest Run Initial LubricationOperationPERATIONOverview Control panel ControlsGrade Wheel SelectionAbrasive Type Grit SizeTo remove and install a grinding wheel Removing & Installing Grinding WheelsRemove the grinding wheel, as shown in Figure To remove and reinstall the wheel and hub Removing & Installing Wheel & HubRemove the spindle bolt Figure To inspect a wheel for damage Wheel InspectionTo perform a ring test Ring TestWheel Dressing To balance the grinding wheel Wheel BalancingTo dress the grinding wheel I N T E N a N C E Grinder Operation Setup for a Typical Grinding OperationMagnetic Chuck Grinding Tips Using the Surface GrinderBi-weekly Maintenance ScheduleLubrication DailyLower column leadscrew Handwheel Backlash Adjustment Column & Table Gib AdjustmentLongng-term-termstoragestorage more than a year Machine StorageShort-term storage less than year Troubleshooting Troubleshooting Wiring Diagram Color KEY Lectrical Safety InstructionsMotor SB1023 Wiring DiagramMotor Wired for Description Motor & SpindleColumn See Table Parts List on Table Parts List Column Parts ListStand Machine Labels R R a N T Y #CRJB12368