Troubleshooting
Problem | Cause | Solution |
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Pump output is low | Strainer (82) is clogged | Clean strainer. |
(Base Coat Pump see pages 70. |
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Piston ball is not seating | Service piston ball. | |
Top Coat Pump see manual 310894) |
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Piston packings are worn or damaged | Replace packings. | |
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| Replace | |
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| Intake valve ball is not seating properly | Clean intake valve. |
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| Intake valve ball is packed with material | Clean intake valve. |
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| Engine speed is too low | Increase throttle setting. |
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| Clutch is worn or damaged | Adjust or replace clutch. Page 57. |
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| Pressure setting is too low | Increase pressure. |
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| Tip filter or tip is clogged or dirty | Clean filter. |
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| Large pressure drop in hose with heavy | Use larger diameter hose and/or reduce overall |
| materials | length of hose. |
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Excessive paint leakage into throat | Throat packing nut is loose | Remove throat packing nut spacer. Tighten |
packing nut |
| throat packing nut just enough to stop leakage. |
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| Throat packings are worn or damaged | Replace packings. |
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| Displacement rod is worn or damaged | Replace rod. |
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Fluid is spitting from gun | Air in pump or hose | Check and tighten all fluid connections. Rep- |
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| rime pump. |
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| Tip is partially clogged | Clear tip. |
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| Fluid supply is low or empty | Refill fluid supply. Prime pump. Check fluid |
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| supply often to prevent running pump dry. |
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Pump is difficult to prime | Air in pump or hose | Check and tighten all fluid connections. |
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| Reduce engine speed and cycle pump as |
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| slowly as possible during priming. |
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| Intake valve is leaking | Clean intake valve. Be sure ball seat is not |
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| nicked or worn and that ball seats well. Reas- |
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| semble valve. |
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| Pump packings are worn | Replace pump packings. |
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| Paint is too thick | Thin the paint according to the supplier's rec- |
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| ommendations |
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| Engine speed is too high | Decrease throttle setting before priming pump. |
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Prime/Drain valve is plugged | Material hardened in valve | Operate drain valve at least once per hour |
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| when spraying. |
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| Flush valve more thoroughly when cleaning |
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| sprayer. |
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| Aggregate packed up in valve | Valve is opened too slowly and/or aggregate is |
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| too large. |
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Clutch squeaks each time clutch | Clutch surfaces are not matched to | Clutch surfaces need to wear into each other. |
engages | each other when new and may cause | Noise will dissipate after a day of run time. |
| noise |
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High engine speed at no load | Misadjusted throttle setting | Reset throttle to 3300 engine rpm at no load. |
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| Worn engine governor | Replace or service engine governor |
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No display, sprayer operates | Display damaged or has bad connec- | Check connections. Replace display. |
| tion |
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40 | 313483A |