Graco Inc 313483A important safety instructions Prime/Drain valve is plugged

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Troubleshooting

Problem

Cause

Solution

 

 

 

 

 

 

Pump output is low

Strainer (82) is clogged

Clean strainer.

(Base Coat Pump see pages 70.

 

 

Piston ball is not seating

Service piston ball.

Top Coat Pump see manual 310894)

 

 

Piston packings are worn or damaged

Replace packings.

 

 

 

 

O-ring in pump is worn or damaged

Replace o-ring.

 

 

 

 

Intake valve ball is not seating properly

Clean intake valve.

 

 

 

 

Intake valve ball is packed with material

Clean intake valve.

 

 

 

 

Engine speed is too low

Increase throttle setting.

 

 

 

 

Clutch is worn or damaged

Adjust or replace clutch. Page 57.

 

 

 

 

Pressure setting is too low

Increase pressure.

 

 

 

 

Tip filter or tip is clogged or dirty

Clean filter.

 

 

 

 

Large pressure drop in hose with heavy

Use larger diameter hose and/or reduce overall

 

materials

length of hose.

 

 

 

Excessive paint leakage into throat

Throat packing nut is loose

Remove throat packing nut spacer. Tighten

packing nut

 

throat packing nut just enough to stop leakage.

 

 

 

 

Throat packings are worn or damaged

Replace packings.

 

 

 

 

Displacement rod is worn or damaged

Replace rod.

 

 

 

Fluid is spitting from gun

Air in pump or hose

Check and tighten all fluid connections. Rep-

 

 

rime pump.

 

 

 

 

Tip is partially clogged

Clear tip.

 

 

 

 

Fluid supply is low or empty

Refill fluid supply. Prime pump. Check fluid

 

 

supply often to prevent running pump dry.

 

 

 

Pump is difficult to prime

Air in pump or hose

Check and tighten all fluid connections.

 

 

Reduce engine speed and cycle pump as

 

 

slowly as possible during priming.

 

 

 

 

Intake valve is leaking

Clean intake valve. Be sure ball seat is not

 

 

nicked or worn and that ball seats well. Reas-

 

 

semble valve.

 

 

 

 

Pump packings are worn

Replace pump packings.

 

 

 

 

Paint is too thick

Thin the paint according to the supplier's rec-

 

 

ommendations

 

 

 

 

Engine speed is too high

Decrease throttle setting before priming pump.

 

 

 

Prime/Drain valve is plugged

Material hardened in valve

Operate drain valve at least once per hour

 

 

when spraying.

 

 

 

 

 

Flush valve more thoroughly when cleaning

 

 

sprayer.

 

 

 

 

Aggregate packed up in valve

Valve is opened too slowly and/or aggregate is

 

 

too large.

 

 

 

Clutch squeaks each time clutch

Clutch surfaces are not matched to

Clutch surfaces need to wear into each other.

engages

each other when new and may cause

Noise will dissipate after a day of run time.

 

noise

 

 

 

 

High engine speed at no load

Misadjusted throttle setting

Reset throttle to 3300 engine rpm at no load.

 

 

 

 

Worn engine governor

Replace or service engine governor

 

 

 

No display, sprayer operates

Display damaged or has bad connec-

Check connections. Replace display.

 

tion

 

 

 

 

40

313483A

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Contents Model Number Related ManualsContents / 目录 Fire and Explosion Hazard Pressurized Aluminum Parts Hazard 火灾和爆炸危险 皮肤注射危险 (喷枪)皮肤注射危险 (喷涂器) 移动部件危险高压铝质部件危险 吸力危险一氧化碳危险 流体或烟雾中毒危险When Base Coat Pump is Installed HTX 2030 with Base Coat PumpWhen Top Coat Pump is Installed Top Coat Pump Kit 24B140产品总览 面漆泵 (配件包 24B140) Component Identification Sprayer / 部件辨认 喷涂机 Top Coat Kit / 面漆泵配件包部件辨认 底色漆喷涂器 Pressure Relief Procedure / 泄压步骤 Applicator Base Coat Pump / 喷涂器 (底色漆泵)English 极为缓慢地 松开接头。Spray Gun Top Coat Pump / 喷枪 (面漆泵) Start Engine / 起动发动机 Closed拉起动绳。 Material and Sprayer Preparation Setup / 设置涂料及喷涂机的准备 Prime Pump 给泵填料English Top Coat Pump Base CoatPump 面漆泵:接通通English Spray Without Air 无空气喷涂English Spray Without Air Clear Clog 无空气喷涂 - 清除堵塞物English Spray With Air Base Coat ApplicatorOFF 空气喷涂 (底色漆喷涂器)将喷涂器握在料 顺时针旋转泵控 喷涂试验喷型。 English Spray Gun Top Coat 喷枪 (面漆泵)Cleanup / 清洗 Base Coat Pump 底色漆泵:接通通让泵运转,直到清 12 13 。 若需清除喷涂器内的已硬化的涂料,要从 喷涂器上卸下空气止回阀。 Digital Tracking System DTS / 数字跟踪系统 English Main MenuStart Engine, 主菜单To Change Pressure Units RPMSecondary Menu Stored Data Mode / 二级菜单 所存储的数据模式 短暂按下 DTS 按键, 即显示出日期代码。 即显示出部件号。 即显示出底色漆小 即滚动显示 Last 时数。 Error no Error Digital Display Messages Display Sprayer Operation Indication Action数字显示信息 Maintenance / 维护 每天: 运行最初的 20 小时之后Nippondenso Engine Oil Funnel每运行 100 小时之后 火花塞: 机油漏斗: Troubleshooting Problem Cause SolutionPrime/Drain valve is plugged 故障排除 解决的办法填料 / 泄压阀堵塞 Removal / 拆除 Bearing Housing and Connecting Rod / 轴承套和连杆Relieve Pressure, page 13. / 释放压力,见第 13 页。 Installation / 安装 将螺钉 (41)和垫 安装泵,第 70 页。 (42)装到轴承 不要用轴承套螺钉 (41) 套上。用 40 磅英尺 Drive Housing / 驱动室 把随替换齿轮组提供的 确保止推垫圈 ( 清洁小齿轮与驱动室的 对准齿轮,将新驱动 所有润滑脂涂在齿轮齿 的扭力均匀拧紧。 安装泵,第 70 页。 Pinion Assembly / Clutch Armature / Clamp Pinion Assembly / Clutch ArmatureEnglish Pinion Assembly 小齿轮组件交替拧紧螺钉直 至转子脱出。 English Clutch Armature 离合器电枢在平滑的台面上放两 组硬币,每组叠放两 枚一角硬币(或 1.4mm 硬币)。 Clamp Removal / 夹子的拆除 Clamp Installation / 夹子的安装 用塑料棒敲入小齿轮轴 将螺纹密封剂涂抹到 Clutch Housing / 离合器外罩 推动离合器外罩 ( 19), Assembly/Clutch Clutch HousingEngine / 发动机 Armature/ClampBly/Clutch Arma Install Pinion AssemTure/Clamp Pump On/Off Switch / 泵通 / 断开关 Pressure Control / 压力控制器70j 70a Control Board / 控制板 用四个螺钉 将发动机接线 连接控制板 装上新的应力消 Pressure Control Transducer / 压力控制传感器 两个螺钉 ( 71)固定。 Pump Control / 泵控制器 将轴杆垫片 (70n)装 2. 安装泵控制器、轴杆螺 到泵控制器 ( 70p) 将泵控制器引线连接到 控制板 (70c)上。 翻上盖子 (70a)并用 两个螺钉 (71)固定。 Displacement Pump / 活塞泵 Top Coat Pump Sep从泵歧管上卸下传 提起插销的扣锁, 用棘齿机构打开泵门。 感器。 然后推开插销。 用棘齿机构向前推 如果泵门卡住, 打开泵门。 到位。不要拉紧插销。 。连接传感器并用手 Parts / 零部件 Model 257369 / 型号Part Description Qty Parts List Model 257369 / 零部件清单 - 257369 型Washer Pressure Control BOX Pressure Control Box / 压力控制箱Gasket Bearing Housing / 轴承套 LatchBase Coat Pump / 底色漆泵 RingBase Coat Pump / 底色漆泵 (续) Part DescriptionScrews Texture Applicator and Hose / 纹理涂料喷涂器和软管Bolt Switch TIP Top Coat Pump Kit 24B140 Sold SeparatelyWiring Diagram / 接线图 Technical Data Dimensions技术数据 技术数据 Graco Standard Warranty / Graco 公司的标准担保书