Carrier 19XRV specifications 233, 234, 235, 236, 237, 238, 239, 240, 241, 242, 243, 244

Page 17

Table 5 — ICVC Alarm Codes (cont)

CHILLER PROTECTIVE LIMIT FAULTS (cont)

ICVC FAULT

PRIMARY

SECONDARY

PRIMARY CAUSE

ADDITIONAL CAUSE/REMEDY

STATE

MESSAGE

MESSAGE

 

 

233

PROTECTIVE LIMIT

HIGH MOTOR

233Comp Motor Winding

Check motor sensors wiring and accuracy.

 

 

TEMPERATURE

Temp [VALUE] exceeded

Check motor cooling line and spray nozzle for

 

 

 

limit of [LIMIT]*.

proper operation, or restrictions.

 

 

 

 

Check for excessive starts within a short time

 

 

 

 

span.

234

PROTECTIVE LIMIT

HIGH BEARING

234Comp Thrust Brg Temp

Check oil heater for proper operation.

 

 

TEMPERATURE

[VALUE] exceeded limit of

Check for low oil level, partially closed oil supply

 

 

 

[LIMIT]*.

valves, or clogged oil filter.

 

 

 

 

Check oil cooler refrigerant thermal expansion

 

 

 

 

valves.

 

 

 

 

Confirm that TXV (thermostatic expansion valve)

 

 

 

 

bulb is secured in place and insulated.

 

 

 

 

Check for sensor wiring and accuracy.

 

 

 

 

This fault can result from extended operation at low

 

 

 

 

load with low water flow to the evaporator or

 

 

 

 

condenser.

235

PROTECTIVE LIMIT

HIGH CONDENSER

235Condenser Pressure

Check for high condenser water temperatures, low

 

 

PRESSURE

[VALUE] exceeded limit of

water flow, fouled tubes.

 

 

 

[LIMIT]*.

Check for division plate/gasket bypass.

 

 

 

 

Check for noncondensables.

 

 

 

 

Check transducer wiring and accuracy.

236

PROTECTIVE LIMIT

COMPRESS SURGE/

236Compressor Surge:

Check for high condenser water temperatures, low

 

 

LOW SPEED

Check condenser water temp

water flow, fouled tubes.

 

 

 

and flow.

Check for division plate/gasket bypass.

 

 

 

 

Check for noncondensables.

 

 

 

 

Check surge prevention parameters in OPTIONS

 

 

 

 

screen. Increase VFD Increase Step in SETUP2.

 

 

 

 

Check VFD Minimum Speed in SETUP2 screen.

237

PROTECTIVE LIMIT

SPARE SAFETY

237Spare Safety Device.

Spare safety input has tripped or factory installed

 

 

DEVICE

 

jumper is not present on Terminal Block 4 terminals

 

 

 

 

17 and 20 in the VFD enclosure.

238

PROTECTIVE LIMIT

EXCESSIVE COMPR

238Compressor Surge:

Check for high condenser water temperatures, low

 

 

SURGE

Check condenser water temp

water flow, fouled tubes.

 

 

 

and flow.

Check for division plate/gasket bypass.

 

 

 

 

Check for noncondensables.

 

 

 

 

Check surge prevention parameters in OPTIONS

 

 

 

 

screen.

 

 

 

 

Check cooling tower control settings and perfor-

 

 

 

 

mance to design/selection temperatures across the

 

 

 

 

entire operating range of the chiller.

 

 

 

 

Check cooler approach and water flow.

239

PROTECTIVE LIMIT

TRANSDUCER

239Transducer Voltage Ref

Check that CCM transducer voltage reference is

 

 

VOLTAGE FAULT

[VALUE] exceeded limit of

between 4.5 v and 5.5 v.

 

 

 

[LIMIT]*.

Check that pressure transducers are not shorted to

 

 

 

 

ground. This fault is normally declared the first time

 

 

 

 

an ICVC is powered up if it was downloaded with

 

 

 

 

software when it was not connected to a CCM.

 

 

 

 

Call Carrier Service.

240

PROTECTIVE LIMIT

LOW DISCHARGE

240Check for Oil in Or

Check for oil loss or excessive refrigerant. If oil level

 

 

SUPERHEAT

Overcharge of Refrigerant.

is low, refrigerant charge may be too low resulting in

 

 

 

 

ineffective oil reclaim. Excessive refrigerant charge

 

 

 

 

may cause liquid carryover into compressor.

 

 

 

 

Check calibration of evaporator pressure and con-

 

 

 

 

denser pressure sensors.

 

 

 

 

Check calibration of compressor discharge temper-

 

 

 

 

ature sensor.

241

PROTECTIVE LIMIT

RECTIFIER

241Rectifier Overcurrent

Check for high water temperatures or changes in

 

 

OVERCURRENT

Fault: Check VFD Status.

water flow rates.

242

LOSS OF

WITH CCM MODULE

242Loss of Communica-

Check wiring and control power to CCM.

 

COMMUNICATION

 

tion With CCM, Check

Confirm that all CCM SW1 switches are in the

 

 

 

Comm. Connectors.

“OFF” position.

243

POTENTIAL

EVAP PRESS/TEMP

243Evaporator Refrig

Check for proper refrigerant charge.

 

FREEZE-UP

TOO LOW

Temp [VALUE] exceeded

Check float valve operation.

 

 

 

limit of [LIMIT]*.

Check for proper fluid flow and temperature.

 

 

 

 

Confirm that condenser water enters bottom row

 

 

 

 

of condenser tubes first.

 

 

 

 

Check Evaporator Refrigerant Temperature

 

 

 

 

sensor.

 

 

 

 

Check for division plate gasket bypass.

 

 

 

 

Check for fouled tubes.

244

POTENTIAL

COND PRESS/TEMP

244Condenser Refrig

Condenser water too cold or chiller shut down with

 

FREEZE-UP

TOO LOW

Temp [VALUE] exceeded

brine below 32 F in cooler so equalization tempera-

 

 

 

limit of [LIMIT]*.

ture in chiller approached 32 F.

 

 

 

 

Check condenser pressure transducer.

 

 

 

 

Check refrigerant charge.

*[LIMIT] is shown on the ICVC as the temperature, pressure, voltage, etc., set point predefined or selected by the operator as an override, alert, or alarm condition. [VALUE] is the actual pressure, temperature, voltage, etc., at which the control tripped.

17

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Contents Start-Up and Service Instructions Contents A19-1814 A19-1831A19-1842 A19-1833 A191832 A19-1834 Wire LugsA19 1846 VFD ConfigurationsParameter Default Value TB1 I/O Terminal Designations A19-19211815 A19-1835A19-1836 Name Color State Description Drive Status Indicator DescriptionsEnet LinkA19-1925 A19-1844Message Icvc Alert CodesPrestart AlertLimited RUN CapacityPrimary Secondary Primary Cause Additional CAUSE/REMEDY FaultSensor Alert LOW OILCommunication LossVFD Speed Alert System AlertFailure to Stop Icvc Alarm CodesProtective Limit 234 233235 236Unused State UnusedVFD Gateway Sensor FaultVFD Fault Type Description Corrective Action On VFDCode Hist Screen NoneNone Hist Screen113 124Meter Lead Meter Reading Diode ChecksFrames 6 and 7 Power Terminal Block A19-1831Fig Open Access DoorA19-1814Fig Check DC Bus Terminals A19-1816Fig Removing EnclosureA19-1817A19-1818 A19-1837A19-1838 A19-1819 Comm CardCR1 EA1 Line CR6 CB1 TB4 A19-1847CB2 FU1-FU3 PT1 Secondary Side Toward Door TB4 Dist SideFrame 6 Parts A19-1848A19-1946 Appendix a Wiring Schematics Chiller Control SchematicHgbp A19-1947RHS UPCA19-1966 Shld A19-1967A48-8579 A48-8578Table a SW3 Protocol Switch Settings For MS/TP Appendix B Optional Bacnet Communications WiringTable B Baud Selection Table A48 8580A48-8582 Table C MS/TP Wiring RecommendationsCMP Wiring Specifications Recommended Vendors and Part NumbersRmcorp RUN LED Error LED Status Table E LED Status IndicatorsLED Status RunObject ID Object Name CHW Page Copyright 2011 Carrier Corporation

19XRV specifications

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