Dukane 403-570-01 user manual Slide Kit Connector, Pin Signal Description Function

Page 105

Appendix A

Slide Kit Connector

The slide kit interface is a round 16–pin connector located directly to the right of the base interface connector on the rear of the thruster. The Dual Servo Spin Welder is prewired to accept a Dukane slide kit without any modification or reprogramming of the press. The connector is shown in Figure 3–8. The connector will interface to a Left/Right or an In/Out slide kit, and provides activation signals to extend and retract the slide table as well as readouts of the table position switches. It also provides an input for a signal from a part presence sensor. The pin numbers for the connector are shown in Figure A–3. The pin assignments and signal descriptions are given in Table A-III.

1 2

36

710

1114

1516

Figure A–3Slide Kit Connector

Pin

Signal Description

Function

1

Ground

Ground connection

 

 

 

2

(No Connection)

---

 

 

 

3

Slide Out Sense (Left) Input

Activate when slide is in Out (Left) position

 

 

 

4

Output Common

Output common connection

 

 

 

5

Top-of-Stroke Output (Closed at TOS)

ON when press is at Top-of-Stroke position

 

 

 

6

Slide In Sense (Right) Input

Activate when slide is in In (Right) position

 

 

 

7

In/Out Slide Identificaiton Input

Activate to designate connected slide as In/Out type (ensure Pin 8

 

 

is disconnected)

 

 

 

8

Left/Right Slide Identificaiton Input

Activate to designate connected slide as Left/Right type (ensure Pin

 

 

7 is disconnected)

 

 

 

9

Part Presence Sensor Input

Activate when part presence is sensed

 

 

 

10

Ground

Ground connection

 

 

 

11

Slide In (Right) Output

ON when welder calls for slide to move to the In (Right) position

 

 

 

12

Slide Home Status Output

ON when slide is in Home position

 

 

NOTE: home slide position is Out (Left)

 

 

 

13

Ready Status Output

ON when welder is ready to initiate a weld cycle

 

 

 

14

Slide Out (Left) Output

ON when welder calls for slide to move to the Out (Left) Position

 

 

 

15

Ground

Ground connection

 

 

 

16

+24V DC Switched

+24V DC switched connection

 

(Power OFF when Abort switch pushed)

 

 

 

 

Table A-IIIPin Assignments and Signal Description for the Slide Kit Connector

Dukane Manual Part No. 403-570-01

Page  99

Image 105
Contents Dual Servo Spin Welder Dukane Manual Part No Revision History RevisionSummary Date This page intentionally left blank Dukane Dual Servo Spin Welder ContentsThis page intentionally left blank Introduction SectionDukane Manual Part No Important User Information Read This Manual FirstDrawings and Tables SVT042VR Dual Servo Spin Welder OverviewKey Dual Servo Spin Welder Features This page intentionally left blank Safety Considerations This page intentionally left blank  Caution Health and Safety TipsRun Switches General SafetyPlastics Health Notice Electrical Safety Mechanical SafetyAC Power Receptacle This page intentionally left blank Unpacking and Setup This page intentionally left blank Packing List Unpacking WelderWork Area Qty Part NumberBench Capacity Securing to Work BenchLeveling Mounting HolesTooling Hub & Fixture Dimensions are in Inches mm20-Amp 240V Figure AC PowerControl Connectors Head Height AdjustmentBase Interface Connector User I/O ConnectorThis page intentionally left blank Display and Controls This page intentionally left blank 1Dual Servo Spin Welder Touch Screen Panel Touch Screen DisplayEmergency Stop Switch Operational SwitchesData I/O Connector Opti-Touch Run SwitchesBrigtly Lit Red LEDs This page intentionally left blank View Parts Touch Screen MenusThis page intentionally left blank Screen Layout RUN ModeView Parts Setup Menu PRE-WELD SetupTool Setup Trigger Position TOP of Stroke PositionPre-Spin Orientation Option Part Pickup OptionWeld Setup Weld Method SelectionTime Method Distance Method Rotation MethodOrientation Option Energy Method18Weld Torque Trigger Option Screen Torque Trigger OptionPOST-WELD Setup Hold SetupConstant Torque Option 22Hold Setup Screen for Distance Mode 25Process Limit Definitions Screen 1 Part Tests28RUN Screen with Part Test Failed Button Select Setup Tab Tools MenuUtilities Tab Third tab is labeled System Setup and is shown in Figure System Setup Tab34Vertical Lower Limit Setup Screen with Set Position Button 35Password-Protected Screens and Menus Setting Time and Date On Touch Screen Parameter Value Range Screen Parameter Name Min.Value Max.Value Resolution UnitsThis page intentionally left blank 55-56 Machine OperationThis page intentionally left blank AC Power Machine SetupAdjust Thruster Position on Column Base Interface CableTurn Power on Reset E-StopSet Tool Parameters Initialize Home WelderSet Weld Process Parameters Set Vertical Travel Lower Limit PositionStarting a Weld Cycle Stopping a Weld Cycle Setup SheetDual Servo Spin Welder Setup Sheet Optimizing Performance This page intentionally left blank Material Considerations Spin Welding ProcessSurface Speed Control ParametersSpeed Rev/minSpin Average Weld Diameter inchWeld Depth Press Axial SpeedPart Size HoldWeld Diameter Machine Peak RPM This page intentionally left blank Welder Data Export Software Installation, StartupThis page intentionally left blank Hardware Software Requirements Installation Startup, and Cable ConnectionsPart Data List Part DataFile Write Profile GraphsIncoming Data Plot DataSpin Torque Setpoint Servo and DebugWelding Process TroubleshootingThis page intentionally left blank Welding Process TroubleshootingMechanical WelderProblem Symptom Possible Cause Recommended Solution Faults Message Description Cause Possible Solution InstructionsMessage Description Cause Possible Solution Time or number of rotations Message Description Cause Possible Solution ErrorsMessage Description Cause Possible Solution This page intentionally left blank Maintenance This page intentionally left blank Maintenance AC Power CordThis page intentionally left blank Contacting Dukane This page intentionally left blank Identify Equipment Contacting DukaneUltrasonics Division WebsiteThis page intentionally left blank Specifications This page intentionally left blank Machine Weight Tooling SpecificationsPower Requirements Operating Environment2Dual Servo Spin Welder Dimensions Welder Model & Serial Number Identification NumbersThis page intentionally left blank Appendix a Connector PinoutsThis page intentionally left blank Figure A-1Base Interface Connector Base Interface ConnectorSignal Description Function User I/O ConnectorPin Signal Description Function Slide Kit ConnectorAutomation Wiring Data Port ConnectorFigure A-5Schematic of Operate and Abort This page intentionally left blank Tooling Appendix BThis page intentionally left blank Explanation of Inertia Moment of InertiaTool and Fixture Design Appendix C Optional FeaturesThis page intentionally left blank Figure C-1Upper Tool Vacuum System Upper Tool VacuumFigure C-2 Remote Touch Screen Components Remote Touch ScreenDukane ISO